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Journal Article

Symbolic Formulation of Multibody Dynamic Equations for Wheeled Vehicle Systems on Three-Dimensional Roads

2010-04-12
2010-01-0719
A method to improve the computational efficiency of analyzing wheeled vehicle systems on three-dimensional (3-D) roads has been developed. This was accomplished by creating a technique to incorporate the tire on a 3-D road in a multibody dynamics model of the vehicle with an approach that formulates the governing equations using symbolic formulation. For general handling analysis performed on the vehicle, the tire forces and moments are determined using a tire model that represents the tire as a set of mathematical expressions. Since these expressions need numerical values to determine the forces and moments, a symbolic solution does not exist. Therefore, the evaluation of the tire forces and moments needs to be done during simulation. However, symbolic operations can be used when the governing equations are formulated to develop an efficient method to evaluate these forces.
Journal Article

A New Adaptive Controller for Performance Improvement of Automotive Suspension Systems with MR Dampers

2014-04-01
2014-01-0052
A control algorithm is developed for active/semi-active suspensions which can provide more comfort and better handling simultaneously. A weighting parameter is tuned online which is derived from two components - slow and fast adaptation to assign weights to comfort and handling. After establishing through simulations that the proposed adaptive control algorithm can demonstrate a performance better than some controllers in prior-art, it is implemented on an actual vehicle (Cadillac STS) which is equipped with MR dampers and several sensors. The vehicle is tested on smooth and rough roads and over speed bumps.
Journal Article

New Guidelines for Implementation of Structural Health Monitoring in Aerospace Applications

2013-09-17
2013-01-2219
The first cross-industry guidelines for the implementation of structural health monitoring for aerospace applications have been created as a SAE International Aerospace Recommended Practices document: SAE ARP 6461 ‘Guidelines for Implementation of Structural Health Monitoring on Fixed Wing Aircraft’ [1]. These guidelines have brought together manufacturers, operators / users, systems integrators, regulators, technology providers and researchers to produce information on the integration of SHM into aircraft maintenance procedures, generic requirements and advice on validation, verification and airworthiness. The take-up of SHM in the aerospace industry has been slow, in part due to the lack of accepted industry practices surrounding not just the technology itself (sensors and sensor systems) but also the associated issues arising from the introduction of new methods into aircraft maintenance.
Journal Article

The Effects of Porosity and Inclination on the Pressure Drop across Porous Screens and Honeycombs Used for Heat Exchanger Simulations in Wind Tunnel Studies

2013-07-15
2012-01-2340
The simulation of heat exchanger air flow characteristics in a sub-scale wind tunnel test requires an accurate representation of the full-scale pressure drop across the element. In practice this is normally achieved using laminations of various porous materials and honeycombs on the basis of experience and ad hoc data. In view of this, a series of measurements of the pressure drop, in both the near and far field, across screens with porosity (β) in the range 0.41 ≺ β ≺ 0.76 are reported. The aim being to establish a relationship between the porosity and the pressure drop characteristics of a given material at various angles of inclination to the free-stream flow. Furthermore, the effect of screen depth was investigated using honeycombs. This data will facilitate detailed design and accurate representation of the flow characteristics at sub scale.
Journal Article

Control System for a PEM Fuel Cell Powered Heavy Duty Tactical Mobility Truck with Auxiliary Power Generation Capabilities

2013-09-24
2013-01-2472
The incorporation of hydrogen fuel cells into heavy duty tactical mobility vehicles can bring about great opportunities in reducing the pollutant emissions of this kind of platforms (GVW > 30,000 kg). Furthermore the transportation of fuel to operational areas has become a key aspect for any deployment therefore optimal use of this resource is of paramount importance. Finally, it is also quite common for such platforms to serve additional purposes, besides freight delivery, such as powering external equipment (i.e. field hospitals or mobile artillery pieces). This work will describe the intelligent energy management system for a PEM Fuel Cell-Battery-Ultracapacitor Hybrid 8×8 heavy truck of the aforementioned weight class which also contemplates an internal electric/traction power generation unit. It will describe how the system optimizes the use of battery and hydrogen fuel energy while keeping system efficiency and performance at a maximum.
Journal Article

Cooperative Least Square Parameter Identification by Consensus within the Network of Autonomous Vehicles

2016-04-05
2016-01-0149
In this paper, a consensus framework for cooperative parameter estimation within the vehicular network is presented. It is assumed that each vehicle is equipped with a dedicated short range communication (DSRC) device and connected to other vehicles. The improvement achieved by the consensus for parameter estimation in presence of sensor’s noise is studied, and the effects of network nodes and edges on the consensus performance is discussed. Finally, the simulation results of the introduced cooperative estimation algorithm for estimation of the unknown parameter of road condition is presented. It is shown that due to the faster dynamic of network communication, single agents’ estimation converges to the least square approximation of the unknown parameter properly.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Journal Article

Mechanistic Model for the Breakup Length in Jet Atomization

2016-03-14
2016-01-9042
In jet atomization, breakup length is the length of the continuous jet segment, before its breakup to discontinuous droplets. Hydrodynamic instability theory, implemented in CFD codes, is often complemented by semi-empirical correlations for breakup length, which may limit parametric investigations. A basic mechanistic approach to the breakup length prediction, based on a simple momentum balance between the injected jet and the aerodynamic drag force due to the surrounding gas, which complements the classic hydrodynamic instability breakup mechanism, is suggested. This model offers a simple complementing mechanistic model. It is shown that obtained results compare well with published experiments, and with the established empirical correlation of Wu and Faeth (1995). A simplified version of the model, taking into account an inviscid hydrodynamic model is shown to maintain plausibility of breakup length predictions in fuel-injection relevant conditions.
Journal Article

Longitudinal Vehicle Dynamics Modeling and Parameter Estimation for Plug-in Hybrid Electric Vehicle

2017-03-28
2017-01-1574
System identification is an important aspect in model-based control design which is proven to be a cost-effective and time saving approach to improve the performance of hybrid electric vehicles (HEVs). This study focuses on modeling and parameter estimation of the longitudinal vehicle dynamics for Toyota Prius Plug-in Hybrid (PHEV) with power-split architecture. This model is needed to develop and evaluate various controllers, such as energy management system, adaptive cruise control, traction and driveline oscillation control. Particular emphasis is given to the driveline oscillations caused due to low damping present in PHEVs by incorporating flexibility in the half shaft and time lag in the tire model.
Technical Paper

A Personalized Deep Learning Approach for Trajectory Prediction of Connected Vehicles

2020-04-14
2020-01-0759
Forecasting the motion of the leading vehicle is a critical task for connected autonomous vehicles as it provides an efficient way to model the leading-following vehicle behavior and analyze the interactions. In this study, a personalized time-series modeling approach for leading vehicle trajectory prediction considering different driving styles is proposed. The method enables a precise, personalized trajectory prediction for leading vehicles with limited inter-vehicle communication signals, such as vehicle speed, acceleration, space headway, and time headway of the front vehicles. Based on the learning nature of human beings that a human always tries to solve problems based on grouping and similar experience, three different driving styles are first recognized based on an unsupervised clustering with a Gaussian Mixture Model (GMM).
Journal Article

Environmental Impact Assessment, on the Operation of Conventional and More Electric Large Commercial Aircraft

2013-09-17
2013-01-2086
Global aviation is growing exponentially and there is a great emphasis on trajectory optimization to reduce the overall environmental impact caused by aircraft. Many optimization techniques exist and are being studied for this purpose. The CLEAN SKY Joint Technology Initiative for aeronautics and Air transport, a European research activity run under the Seventh Framework program, is a collaborative initiative involving industry, research organizations and academia to introduce novel technologies to improve the environmental impact of aviation. As part of the overall research activities, “green” aircraft trajectories are addressed in the Systems for Green Operations (SGO) Integrated Technology Demonstrator. This paper studies the impact of large commercial aircraft trajectories optimized for different objectives applied to the on board systems.
Journal Article

Design of an Advanced Traction Controller for an Electric Vehicle Equipped with Four Direct Driven In-Wheel Motors

2008-04-14
2008-01-0589
The vision for the future automotive chassis is to interconnect the lateral, longitudinal, and vertical dynamics by separately controlling driving, braking, steering, and damping of each individual wheel. A major advantage of all wheel drive electric vehicles with four in-wheel motors is the possibility to control the torque and speed at each wheel independently. This paper proposes a traction controller for such a vehicle. It estimates the road's adhesion potential at each wheel and adjusts each motor voltage, such that the longitudinal slip is kept in an optimal range. For development and validation, a full vehicle model is designed in ADAMS/View software, in co-simulation with motor and control elements, modeled in MATLAB/Simulink.
Journal Article

Application of Genetic Algorithm for Preliminary Trajectory Optimization

2011-10-18
2011-01-2594
The aviation sector has played a significant role in shaping the world into what it is today. The rapid growth of global economies and the corresponding sharp rise in the number of people now wanting to travel on business and for pleasure, has largely been responsible for the development of this industry. With a predicted rise in Revenue Passenger Kilometers (RPK) by over 150% in the next 20 years, the industry will correspondingly be a significant contributor to environmental emissions. Under such circumstances optimizing aircraft trajectories for lowered emissions will play a critical role amongst various other measures, in mitigating the probable environmental effects of increased air traffic. Aircraft trajectory optimization using evolutionary algorithms is a novel field and preliminary studies have indicated that a reduction in emissions is possible when set as objectives.
Journal Article

Parametric Importance Analysis and Design Optimization of a Torque Converter Model Using Sensitivity Information

2012-04-16
2012-01-0808
Torque converters are used as coupling devices in automobile powertrains involving automatic transmissions. Efficient modeling of torque converters capturing various modes of operation is important for powertrain design and simulation, (Hroval and Tobler 1, Ishihara and Emori 2) optimization and control applications. Models of torque converters are available in various commercial simulation packages, Hadi et. al. 3. The information about the effect of model parameters on torque converter performance is valuable for any design operation. In this paper, a symbolic sensitivity analysis of a torque converter model will be presented. Direct differentiation (Serban and Freeman 4) is used to generate the sensitivity equations which results in equations in symbolic form. By solving the sensitivity equations, the effect of a perturbation of the model parameters on the behavior of the system is determined.
Journal Article

Impact Testing of a Hot-Formed B-Pillar with Tailored Properties - Experiments and Simulation

2013-04-08
2013-01-0608
This paper presents the numerical validation of the impact response of a hot formed B-pillar component with tailored properties. A laboratory-scale B-pillar tool is considered with integral heating and cooling sections in an effort to locally control the cooling rate of an austenitized blank, thereby producing a part with tailored microstructures to potentially improve the impact response of these components. An instrumented falling-weight drop tower was used to impact the lab-scale B-pillars in a modified 3-point bend configuration to assess the difference between a component in the fully hardened (martensitic) state and a component with a tailored region (consisting of bainite and ferrite). Numerical models were developed using LS-DYNA to simulate the forming and thermal history of the part to estimate the final thickness and strain distributions as well as the predicted microstructures.
Journal Article

Robustness Testing of Real-Time Automotive Systems Using Sequence Covering Arrays

2013-04-08
2013-01-1228
Testing real-time vehicular systems challenges the tester to design test cases for concurrent and sequential input events, emulating unexpected user and usage profiles. The vehicle response should be robust to unexpected user actions. Sequence Covering Arrays (SCA) offer an approach which can emulate such unexpected user actions by generating an optimized set of test vectors which cover all possible t-way sequences of events. The objective of this research was to find an efficient nonfunctional sequence testing (NFST) strategy for testing the robustness of real-time automotive embedded systems measured by their ability to recover (prove-out test) after applying sequences of user and usage patterns generated by combinatorial test algorithms, considered as “noisy” inputs. The method was validated with a case study of an automotive embedded system tested at Hardware-In-the-Loop (HIL) level. The random sequences were able to alter the system functionality observed at the prove-out test.
Technical Paper

Material Model Selection for Crankshaft Deep Rolling Process Numerical Simulation

2020-04-14
2020-01-1078
Residual stress prediction arising from manufacturing processes provides paramount information for the fatigue performance assessment of components subjected to cyclic loading. The determination of the material model to be applied in the numerical model should be taken carefully. This study focuses on the estimation of residual stresses generated after deep rolling of cast iron crankshafts. The researched literature on the field employs the available commercial material codes without closer consideration on their reverse loading capacities. To mitigate this gap, a single element model was used to compare potential material models with tensile-compression experiments. The best fit model was then applied to a previously developed crankshaft deep rolling numerical model. In order to confront the simulation outcomes, residual stresses were measured in two directions on real crankshaft specimens that passed through the same modeled deep rolling process.
Journal Article

Full-Vehicle Model Development for Prediction of Fuel Consumption

2013-04-08
2013-01-1358
A predictive model of a specific vehicle was modeled in the system-level physical modeling tool, MapleSim, for performance and fuel consumption prediction of a full vehicle powertrain, driving a multi-body chassis model with tire models. The project also includes investigation into overall fuel efficiency and effect on vehicle handling for different drive cycles. The goals of this project were to investigate: 1) the relationships between the forces at tire/road interfaces during various drive cycles and the fuel efficiency of a vehicle, and 2) the interaction between the powertrain and the chassis of the vehicle. To accomplish these goals, a complete vehicle model was created in the lumped-parameter physical modeling tool, MapleSim. A great deal of effort has gone into using real parameters and to assure that some mathematical rigour has been employed in its development.
Journal Article

Parameter Identification and Validation for Combined Slip Tire Models Using a Vehicle Measurement System

2018-04-03
2018-01-1339
It is imperative to have accurate tire models when trying to control the trajectory of a vehicle. With the emergence of autonomous vehicles, it is more important than ever before to have models that predict how the vehicle will operate in any situation. Many different types of tire models have been developed and validated, including physics-based models such as brush models, black box models, finite element-based models, and empirical models driven by data such as the Magic Formula model. The latter is widely acknowledged to be one of the most accurate tire models available; however, collecting data for this model is not an easy task. Collecting data is often accomplished through rigorous testing in a dedicated facility. This is a long and expensive procedure which generally destroys many tires before a comprehensive data set is acquired. Using a Vehicle Measurement System (VMS), tires can be modeled through on-road data alone.
Journal Article

Applying Design for Assembly Principles in Computer Aided Design to Make Small Changes that Improve the Efficiency of Manual Aircraft Systems Installations

2014-09-16
2014-01-2266
The installation of essential systems into aircraft wings involves numerous labour-intensive processes. Many human operators are required to perform complex manual tasks over long periods of time in very challenging physical positions due to the limited access and confined space. This level of human activity in poor ergonomic conditions directly impacts on speed and quality of production but also, in the longer term, can cause costly human resource problems from operators' cumulative development of musculoskeletal injuries. These problems are exacerbated in areas of the wing which house multiple systems components because the volume of manual work and number of operators is higher but the available space is reduced. To improve the efficiency of manual work processes which cannot yet be automated we therefore need to consider how we might redesign systems installations in the enclosed wing environment to better enable operator access and reduce production time.
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