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Journal Article

A New Adaptive Controller for Performance Improvement of Automotive Suspension Systems with MR Dampers

2014-04-01
2014-01-0052
A control algorithm is developed for active/semi-active suspensions which can provide more comfort and better handling simultaneously. A weighting parameter is tuned online which is derived from two components - slow and fast adaptation to assign weights to comfort and handling. After establishing through simulations that the proposed adaptive control algorithm can demonstrate a performance better than some controllers in prior-art, it is implemented on an actual vehicle (Cadillac STS) which is equipped with MR dampers and several sensors. The vehicle is tested on smooth and rough roads and over speed bumps.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Journal Article

The Hybrid III Dummy Family Subject to Loading by a Motorized Shoulder Belt Tensioner

2008-04-14
2008-01-0516
Motorized shoulder belt tensioning is a new automotive seatbelt technology which has shown promise to reduce automotive crash injuries. The current study was conducted to determine if the Hybrid III family of dummies is an appropriate biofidelic surrogate for studying motorized shoulder belt tensioning. The objective was to measure torso retraction time, torso position, torso velocity, internal resistive moment, changes in torso curvature and the center of rotation of torso extension during seatbelt tensioning for the Hybrid III family. A previous study developed a protocol and test fixture to measure the biomechanics of volunteers subject to quasi-static loading by a motorized shoulder belt tensioner. A fixture supported the occupant leaning forward and applied shoulder belt tension. Kinematics were quantified by analyzing the motion of reflective markers on the dummy using an eight camera digital video system. A three axis load cell measured internal resistance to extension.
Journal Article

An Efficient Lift Control Technique in Electro-hydraulic Camless Valvetrain Using Variable Speed Hydraulic Pump

2011-04-12
2011-01-0940
Significant improvement in fuel consumption, torque delivery and emission could be achieved through flexible control of the valve timings, duration and lift. In most existing electro-hydraulic variable valve actuation systems, the desired valve lift within every engine cycle is achieved by accurately controlling of the solenoid-valve opening interval; however, due to slow response time, precision control of these valves is difficult particularly during higher engine speeds. In this paper a new lift control strategy is proposed based on the hydraulic supply pressure and flow control. In this method, in order to control the peak valve lift, the hydraulic pump speed is precisely controlled using a two-input gearbox mechanism. This eliminates the need for precision control of the solenoid valves opening interval within every cycle.
Technical Paper

Motorized Shoulder Belt Tensioning: Modeling and Performance for a Diverse Occupant Population

2008-04-14
2008-01-0515
Motorized shoulder belt tensioning is an occupant protection technology that has promise to reduce automotive crash injuries. The objective of this study was to model the response of a diverse forward-leaning occupant population (6-year-old child, 5th female, 50th male, 95th male) to shoulder belt tensioning during straight line pre-crash braking. The lumped mass model was based on experimental volunteer data for motorized shoulder belt tensioning gathered in a previous quasistatic study. The three dimensional model incorporated the biomechanical properties of the occupant populations, a motorized shoulder belt tensioner (DC motor and controller) and shoulder belt webbing models. Model validation was achieved against the volunteer experiments for angular torso position, torso velocity and shoulder belt moment applied to the torso.
Technical Paper

Humidity Sensing Based on Ordered Porous Silicon for the Application on Fuel Cell

2008-04-14
2008-01-0687
Porous silicon as gas/chemical sensing material has been widely investigated in recent years. In this paper, the humidity sensing property of n-type porous silicon with ordered structure is studied for the first time. The ordered porous silicon used in this experiment has uniform pore size, pore shape and distribution. Both the membrane and closed bottom samples were studied. The resistance change of the porous silicon was measured. A 22-28% decrease of resistance was observed when relative humidity was changed from 1% to 100%. Both the response time and the recovery time were within 10 minutes, and 90% of the response can be reached in 6 minutes for the PS membrane sample. The possible sensing mechanism and future work are also discussed in this paper.
Technical Paper

Hybrid III Response in a SAE Baja Vehicle under Frontal Impacts

2008-12-02
2008-01-2982
Vehicles designed for the Baja SAE competition operate on challenging off-road terrain and may be required to withstand accidental impacts with other vehicles and obstacles. Although significant injuries are not commonly observed in this competition, it is important to understand the performance of these vehicles in crash scenarios to optimize frame design and vehicle performance. A finite element model comprising the vehicle chassis and associated subsystem weights, a Hybrid III occupant, and safety systems was developed to evaluate vehicle impact performance in frontal crash. Impacts velocities up to 36 kph were considered, and no significant risk of head, neck or thoracic injury was predicted. Neck injury (as predicted by Nij) and chest acceleration were found to be the most critical, reaching 66% and 75% of their threshold values, respectively, in the most severe crashes considered.
Technical Paper

Effect of Endfeed on the Strains and Thickness During Bending and on the Subsequent Hydroformability of Steel Tubes

2003-10-27
2003-01-2837
This research examines the effect of endfeed on the thickness and strains during bending of steel tubes. The tubes were bent using an instrumented rotary draw tube bender and subsequently hydroformed into a diamond-profile outside corner fill die. DQAK tubes with an OD of 76.2 mm and a thickness of 1.55 mm were investigated. Endfeed during bending was found to have a significant effect on the thickness and strains within the tube after bending, and numerical models that were generated showed good agreement with the experimental data. It is shown how slight changes in thickness can cause localized failure during hydroforming, and how excessive die clearances can cause large strains in undesired areas.
Technical Paper

Recognizing Driver Braking Intention with Vehicle Data Using Unsupervised Learning Methods

2017-03-28
2017-01-0433
Recently, the development of braking assistance system has largely benefit the safety of both driver and pedestrians. A robust prediction and detection of driver braking intention will enable driving assistance system response to traffic situation correctly and improve the driving experience of intelligent vehicles. In this paper, two types unsupervised clustering methods are used to build a driver braking intention predictor. Unsupervised machine learning algorithms has been widely used in clustering and pattern mining in previous researches. The proposed unsupervised learning algorithms can accurately recognize the braking maneuver based on vehicle data captured with CAN bus. The braking maneuver along with other driving maneuvers such as normal driving will be clustered and the results from different algorithms which are K-means and Gaussian mixture model (GMM) will be compared.
Technical Paper

Comparing the Whole Body Vibration Exposures across Three Truck Seats

2017-06-05
2017-01-1836
Whole-body vibration (WBV) is associated with several adverse health and safety outcomes including low-back pain (LBP) and driver fatigue. The objective of this study was to evaluate the efficacy of three commercially-available air-suspension truck seats for reducing truck drivers’ exposures to WBV. Seventeen truck drivers operating over a standardized route were recruited for this study and three commercially-available air suspension seats were evaluated. The predominant, z-axis average weighted vibration (Aw) and Vibration Dose Values (VDV) were calculated and normalized to represent eight hours of truck operation. In addition, the Seat Effective Amplitude Transmissibility (SEAT), the ratio of the seat-measured vibration divided by the floor-measured vibration, was compared across the three seats. One seat had significantly higher on-road WBV exposures whereas there were no differences across seats in off-road WBV exposures.
Technical Paper

An Algorithm to Calculate Chest Deflection from 3D IR-TRACC

2016-04-05
2016-01-1522
A three dimensional IR-TRACC (Infrared Telescope Rod for Assessment of Chest Compression) was designed for the Test Device for Human Occupant Restraint (THOR) in recent years to measure chest deflections. Due to the design intricateness, the deflection calculation from the measurements is sophisticated. An algorithm was developed in this paper to calculate the three dimensional deflections of the chest. The algorithm calculates the compression and also converts the results to the local spine coordinate system so that it can correlate with the Post Mortem Human Subject (PMHS) measurements for injury calculation. The method was also verified by a finite element calculation for accuracy, comparing the calculation from the corresponding model output and the direct point to point measurements. In addition, the IR-TRACC calibration methods are discussed in this paper.
Technical Paper

Improving Stability of a Narrow Track Personal Vehicle using an Active Tilting System

2014-04-01
2014-01-0087
A compact sized vehicle that has a narrow track could solve problems caused by vehicle congestion and limited parking spaces in a mega city. Having a smaller footprint reduces the vehicle's total weight which would decrease overall vehicle power consumption. Also a smaller and narrower vehicle could travel easily through tight and congested roads that would speed up the traffic flow and hence decrease the overall traffic volume in urban areas. As an additional benefit of having a narrow track length, a driver can experience similar motorcycle riding experience without worrying about bad weather conditions since a driver sits in a weather protected cabin. However, reducing the vehicle's track causes instability in vehicle dynamics, which leads to higher possibility of rollovers if the vehicle is not controlled properly. A three wheel personal vehicle with an active tilting system is designed in MapleSim.
Technical Paper

Effect of End-feed in Hydroforming of Straight and Pre-bent High Strength and Advanced High Strength Steel Tubes

2006-04-03
2006-01-0544
One of the major concerns preventing wider utilization of high strength steels (HSS) and advanced high strength steels (AHSS) in hydroforming is their inherent lower formability, compared to conventional mild steels. The application of the axial forces on the tube ends during a hydroforming operation is often referred to as end-feed, and can facilitate deformation of the tube by postponing failure. This research examines the effect of end-feed on the formability of HSS and AHSS tubes during hydroforming. Through simulation, straight and pre-bent tubes are hydroformed at different levels of end-feed for three materials: DDQ, HSLA350 and DP600.
Technical Paper

NOx and Marine Diesel Design and Operation

1996-02-01
960777
On average, each year over the last decade about 900 diesel engines with total power capabilities approaching 7,000 MW have been produced for civilian shipping applications. Diesel engines are also used extensively in naval applications especially in submarines where the diesel-electric vehicles still dominate the market some forty years after the advent of nuclear propulsion. Until recently, environmental air quality concerns were not a major issue in the design of such marine engine systems. Consequently, although a great deal of contemporary diesel engine research and development for land based applications, particularly transportation, has focused on measures to reduce “health risk” exhaust emissions, other factors have tended to dominate marine engine design developments. The ability to handle variable fuel quality in a cost efficient manner has been a main theme in marine diesel engine research especially for commercial markets.
Technical Paper

Early Submarine Engine Development

1997-05-01
971675
Even in today's age of underwater nuclear power the majority of the world's submarines still use diesel engines as their main source of mechanical power, as they have done since the turn of the century. The diesel-electric submarine propulsion system has changed little in concept since the start of the Great War of 1914-1919. Diesels are used to provide surface propulsion and underwater power is provided from battery driven motors. Diesels are also used to recharge the batteries when the vessel is on the surface or at snort depth. In the 1939-45 War efforts were made by the Germans to perfect the closed or recycled diesel so that the engine could operate underwater independent of a normal air supply. After sporadic revivals of the idea in recent years, the concept has been brought to technical maturity by British and German engineers. However, the history of the submarine diesel engine and its air-dependent versions are nearly as old as the engine itself.
Technical Paper

Underwater Heat Engines Using Non-Conventional Atmospheres

1997-05-01
971674
Long range, extended endurance, variable speed autonomous underwater vehicles (AUVs) appear to be an attractive solution to problems of environmental monitoring, geophysical exploration and military surveillance. To undertake their intended autonomous missions these vehicles require reliable and cost-effective power systems. Although there is presently an extensive interest in untethered AUVs, with far reaching efforts being made in a variety of activities, only limited headway has been made in the development of power systems which could be readily integrated into these vessels. The majority of current research is focusing on increasing the underwater endurance and hence cost effectiveness of the vehicle by developing compact, lightweight high energy density power systems for vessel propulsion. Subsequently, a number of different power systems have been investigated proposed, designed and developed.
Journal Article

Optimal Cooperative Path Planning Considering Driving Intention for Shared Control

2020-04-14
2020-01-0111
This paper presents an optimal cooperative path planning method considering driver’s driving intention for shared control to address target path conflicts during the driver-automation interaction by using the convex optimization technique based on the natural cubic spline. The optimal path criteria (e.g. the optimal curvature, the optimal heading angle) are formulated as quadratic forms using the natural cubic spline, and the initial cooperative path profiles of the cooperative path in the Frenet-based coordinate system are induced by considering the driver’s lane-changing intention recognized by the Support Vector Machine (SVM) method. Then, the optimal cooperative path could be obtained by the convex optimization techniques. The noncooperative game theory is adopted to model the driver-automation interaction in this shared control framework, where the Nash equilibrium solution is derived by the model predictive control (MPC) approach.
Technical Paper

Evolution and Redistribution of Residual Stress in Welded Plates During Fatigue Loading

2022-03-29
2022-01-0257
The presence of residual stresses affects the fatigue response of welded components. In the present study of thick welded cantilever specimens, residual stresses were measured in two A36 steel samples, one in the as-welded condition, and one subjected to a short history of bending loads where substantial local plasticity is expected at the fatigue hot-spot weld toe. Extensive X-Ray Diffraction (XRD) measurements describe the residual stress state in a large region above the weld toe both in an untested as-welded sample and in a sample subjected to a short load history that generated an estimated 0.01 strain amplitude at the stress concentration zone at the weld toe. The results show that such a test will significantly alter the welding-induced residual stresses. Fatigue life prediction methods need to be aware that such alterations are possible and incorporate the effects of such cyclic stress relaxation in life computations.
Technical Paper

Design of a Test Geometry to Characterize Sheared Edge Fracture in a Uniaxial Bending Mode

2023-04-11
2023-01-0730
The characterization of sheet metals under in-plane uniaxial bending is challenging due to the aspect ratios involved that can cause buckling. Anti-buckling plates can be employed but require compensation for contact pressure and friction effects. Recently, a novel in-plane bending fixture was developed to allow for unconstrained sample rotation that does not require an anti-buckling device. The objective of the present study is to design the sample geometry for sheared edge fracture characterization under in-plane bending along with a methodology to resolve the strains exactly at the edge. A series of virtual experiments were conducted for a 1.0 mm thick model material with different hardening rates to identify the influence of gage section length, height, and the radius of the transition region on the bend ratio and potential for buckling. Two specimen geometries are proposed with one suited for constitutive characterization and the other for sheared edge fracture.
Technical Paper

An Analysis of ISO 26262: Machine Learning and Safety in Automotive Software

2018-04-03
2018-01-1075
Machine learning (ML) plays an ever-increasing role in advanced automotive functionality for driver assistance and autonomous operation; however, its adequacy from the perspective of safety certification remains controversial. In this paper, we analyze the impacts that the use of ML within software has on the ISO 26262 safety lifecycle and ask what could be done to address them. We then provide a set of recommendations on how to adapt the standard to better accommodate ML.
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