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SAE International anti-counterfeit standards integral to obsolescence management

2018-07-25
Counterfeit parts prevention is integral to an effective obsolescence management plan, and the focus of anti-counterfeit standards – including Counterfeit Avoidance Standard (AS5553) and Counterfeit Detection Standard (AS6081) – from SAE International in Warrendale, Pa. SAE International officials are bringing the anti-counterfeit discussion and sharing best practices, which include adherence to critical standards, to the Future of Obsolescence Management (FOM) event on October 10 and 11 in Washington.
Article

Additive manufacturing is transforming mobility engineering, driving the factory of the future

2018-12-27
Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.
Article

GKN Aerospace to develop first additive-manufactured rocket engine turbines in Europe for Prometheus project

2018-09-05
GKN Aerospace in Trollhättan, Sweden, are developing and manufacturing the first additive-manufactured, or 3D-printed, rocket engine turbines in Europe, officials say. The tier 1 aerospace supplier is harnessing cutting-edge additive manufacturing (AM) technology to produce two full-scale turbines for the Prometheus reusable rocket engine demonstrator on liquid oxygen and methane propellants, while reducing the number of parts from more than 100 to 2 and cutting costs by 90 percent.
Article

Novelis creates first aluminum sheet battery enclosure for mass electric vehicle production

2019-05-01
Battery weight and power density is a major design consideration when it comes to electric and hybrid-electric vehicles. To reduce platform weight for next-generation electric vehicles, Atlanta-based Novelis, Inc. (Novelis) has used direct feedback from industry partners and automotive design engineers to develop the first aluminum sheet battery enclosure.
Article

Designing composite engine cowling for improved heat resistance

2018-02-05
Thermal imaging data obtained from a FLIR high-performance camera shows that the expected turbine output temperature is approximately 285°C when the helicopter is in forward flight. However, during hover operations a steady state temperature of about 343°C will be reached.
Article

Fokker uses ZwickRoell creep testing machines to test for hydrogen embrittlement on landing gear components

2018-10-17
Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.
Article

Zwick Roell provides flexible materials testing over a wide temperature range

2018-10-19
To enable the tests required for development work to be performed with maximum efficiency, the Zwick Roell Group (ZwickRoell) – a global supplier of materials testing machines based out of Ulm, Germany – developed a materials testing machine that can be equipped with both a temperature chamber and a high-temperature furnace.
Article

SAE International debuts AS13006, Process Control Methods aerospace standard

2018-09-14
SAE International in Warrendale, Pa., has published AS13006: Process Control Methods, a new standard with guidance material to support specific aerospace engine applications, with a focus on the practical application of control methods for many different situations, to improve process control, process capability, and product quality, benefiting both the organization applying it and its customers.
Article

Airlines for America and SAE International recognize Lufthansa Technik, 3D.aero subsidiary for nondestructive testing innovation

2018-09-24
Officials at SAE International in Warrendale, Pa., and Airlines for America (A4A) in Washington are recognizing Karsten Kaiser of Lufthansa Technik and Michael Ernst of subsidiary 3D.aero for furthering the science and efficacy of nondestructive testing (NDT), having presented them with the 16th annual Nondestructive Testing (NDT) Innovation Award at A4A’s annual NDT Forum last week in Seattle.
Article

Demand up for composite-grade, high-performance plastics across aerospace, automotive

2018-08-23
Demand for high-performance plastics (HPPs) is up across the aerospace industry, driven by such key trends as growing performance requirements, increased use of additive manufacturing or 3D printing, supply chain globalization, and tightening environmental regulations. Growing passenger traffic coupled with the need to reduce emissions – being accomplished through lightweighting, engine downsizing, and vehicle electrification – present opportunities for HPPs, research analysts at Frost & Sullivan in San Antonio, Texas, explain.
Article

Raytheon invests in advanced, autonomous manufacturing technologies for radar development, testing

2018-08-22
Raytheon Company (NYSE: RTN) in Waltham, Mass., has upped its investment in advanced manufacturing innovations, including automated and autonomous technologies, to support complex radar testing and integration. The company’s new $72 million, 30,000 square-foot facility on its Andover, Mass., campus, is now home to some of the industry's leading innovations, and a historic first, in manufacturing, officials say.
Article

Advances in adhesive joining of structure components focus of new book from SAE International

2018-08-16
Adhesive joining of structural components will assume an increasingly important role in designing and manufacturing lightweight structures for aerospace platforms. The latest book from SAE International, Adhesive Joining of Structural Components: New Insights and Technologies explores recent advancements in adhesive bonding, used in the manufacture of primary aircraft fuselage and wing structures since 1945.
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