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SAE International
2018-04-26
The digital tools used to create and produce aerospace components are evolving quickly as additive processes expand from prototypes to production.
Article

Tooling decisions play major role in cost, turnaround time
2018-07-24
“Laddering up” of the range of tooling options requires assessing at each plateau whether greater upfront investment in tooling will pay off with a relatively quick return on investment. Since tooling plays such a key role in this equation, it also means working closely with OEMs willing to evaluate the best available tooling options at any time as production requirements increase.
Article

GKN Aerospace to develop first additive-manufactured rocket engine turbines in Europe for Prometheus project
2018-09-05
GKN Aerospace in Trollhättan, Sweden, are developing and manufacturing the first additive-manufactured, or 3D-printed, rocket engine turbines in Europe, officials say. The tier 1 aerospace supplier is harnessing cutting-edge additive manufacturing (AM) technology to produce two full-scale turbines for the Prometheus reusable rocket engine demonstrator on liquid oxygen and methane propellants, while reducing the number of parts from more than 100 to 2 and cutting costs by 90 percent.
Article

Fokker uses ZwickRoell creep testing machines to test for hydrogen embrittlement on landing gear components
2018-10-17
Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.
Article

Weber Metals unveils new 540-meganewton press for aerospace components
2018-11-16
Weber Metals Inc., a division of Otto Fuchs KG of Germany, unveiled a new, $180 million, 60,000-ton press at its 2.5-acre facility in Paramount, California, southeast of Los Angeles. It sets a record as the highest tonnage hydraulic forging press in the Americas and the largest privately funded forging press investment in the world.
Article

NASA selects Frontier Aerospace to continue development of new deep space thruster
2018-08-24
NASA’s Space Technology and Mission Directorate awarded Frontier Aerospace with “Tipping Point” funding to qualify Frontier’s Deep Space Engine (DSE) for flight. The compact and lightweight design of the 100-pound force DSE thruster will enable future development of smaller and less expensive spacecraft propulsion systems due to the lower temperature freezing characteristics of its particular propellant.
Article

Zwick Roell provides flexible materials testing over a wide temperature range
2018-10-19
To enable the tests required for development work to be performed with maximum efficiency, the Zwick Roell Group (ZwickRoell) – a global supplier of materials testing machines based out of Ulm, Germany – developed a materials testing machine that can be equipped with both a temperature chamber and a high-temperature furnace.
Article

Aerospace manufacturers turn to non-hazardous PVD coatings as regulations tighten on toxic hard chrome plating
2019-03-08
The search for a suitable replacement to hard chrome plating on aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium, a carcinogen that occurs during the chrome plating process and the most toxic form of chromium.
Article

Novelis creates first aluminum sheet battery enclosure for mass electric vehicle production
2019-05-01
Battery weight and power density is a major design consideration when it comes to electric and hybrid-electric vehicles. To reduce platform weight for next-generation electric vehicles, Atlanta-based Novelis, Inc. (Novelis) has used direct feedback from industry partners and automotive design engineers to develop the first aluminum sheet battery enclosure.
Article

NASA highlights material and coating technology ready for commercial applications
2019-05-10
Four of these technologies – smart coatings for corrosion detection and protection, aluminum alloys for high temperature applications, particle contamination mitigation technologies, and thermal and environmental barrier coating systems – are among NASA’s most in-demand technologies and have been applied to mainstream engineering projects.
Article

Additive manufacturing is transforming mobility engineering, driving the factory of the future
2018-12-27
Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.
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