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Technical Paper

Optimizing Seat Belt and Airbag Designs for Rear Seat Occupant Protection in Frontal Crashes

2017-11-13
2016-32-0041
Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.
Journal Article

Vehicle Chassis, Body, and Seat Belt Buckle Acceleration Responses in the Vehicle Crash Environment

2009-04-20
2009-01-1246
For over 30 years, field research and laboratory testing has consistently demonstrated that proper utilization of a seat belt dramatically reduces the risk of occupant death or serious injury in motor vehicle crashes. The injury prevention benefits of seat belts require that they remain fastened during collisions. Federal Motor Vehicle Safety Standards and SAE Recommended Practices set forth seat belt requirements to ensure proper buckle performance in accident conditions. Numerous analytical and laboratory studies have investigated buckle inertial release properties. Studies have repeatedly demonstrated that current buckle designs have inertial release thresholds well above those believed to occur in real-world crashes. Nevertheless, inertial release theories persist. Various conceptual amplification theories, coupled with high magnitude accelerations measured on vehicle frame components are used as support for these release theories.
Journal Article

Biomechanical Evaluation of Headwear System Prototypes using Digital Human Modeling

2009-06-09
2009-01-2267
Digital human modeling allows for the evaluation of equipment designs before physically building and testing prototypes. This paper presents an example of how digital human modeling was used to perform biomechanical studies on four new designs for future infantry headwear systems. Range of Motion (ROM) and cervical spine forces and moments were compared using static and dynamic simulations in a virtual environment. Results confirmed that headwear system prototypes with optimal overall mass and Centre of Mass (CM) location, as determined by previous human subject trials, exerted the least amount of biomechanical loading. Facial protection was favorable when considering forces and moments in the cervical spine, however when considering ROM, the rigid prototype mandible guards used in this evaluation are not recommended. The shape of a more accommodating mandible guard was developed, and the option to remove facial protection for some tasks was recommended.
Journal Article

Thermal Considerations for Meeting 20°C and Stringent Temperature Gradient Requirements of IXO SXT Mirror Modules

2009-07-12
2009-01-2391
The Soft X-Ray Telescope (SXT) is an instrument on the International X-Ray Observatory (IXO). Its flight mirror assembly (FMA) has a single mirror configuration that includes a 3.3 m diameter and 0.93 m tall mirror assembly. It consists of 24 outer modules, 24 middle modules and 12 inner modules. Each module includes more than 200 mirror segments. There are a total of nearly 14, 000 mirror segments. The operating temperature requirement of the SXT FMA is 20°C. The spatial temperature gradient requirement between the FMA modules is ±1°C or smaller. The spatial temperature gradient requirement within a module is ±0.5°C. This paper presents thermal design considerations to meet these stringent thermal requirements.
Journal Article

Liquid Jet Deformation Induced by Cavitation in Nozzles of Various Shapes

2009-09-13
2009-24-0157
Cavitation in the nozzles of various shapes and liquid jets discharged from the nozzles are visualized using a high-speed camera to investigate the effects of cavitation on liquid jet deformation. Cylindrical nozzles and two-dimensional (2D) nozzles of various upstream diameters and length-to-diameter ratios (L/D) are used. For simultaneous high-speed visualizations of cavitation and a jet, a tilted acrylic plate is placed in front of the jets injected through the 2D nozzles, while three mirrors are used to capture both the front view of the jet injected through a cylindrical nozzle and the side view of cavitation. The visualizations confirm that the collapse of a cavitation cloud near the exit induces a ligament formation in 2D and cylindrical nozzles of various L/Ds. Although no vapor film is formed in short nozzles, cavitation clouds are shed near the exit and induce ligaments.
Journal Article

Mitigating Heavy Truck Rear-End Crashes with the use of Rear-Lighting Countermeasures

2010-10-05
2010-01-2023
In 2006, there were approximately 23,500 rear-end crashes involving heavy trucks (i.e., gross vehicle weight greater than 4,536 kg). The Enhanced Rear Signaling (ERS) for Heavy Trucks project was developed by the Federal Motor Carrier Safety Administration (FMCSA) to investigate methods to reduce or mitigate those crashes where a heavy truck has been struck from behind by another vehicle. Visual warnings have been shown to be effective, assuming the following driver is looking directly at the warning display or has his/her eyes drawn to it. A visual warning can be placed where it is needed and it can be designed so that its meaning is nearly unambiguous. FMCSA contracted with the Virginia Tech Transportation Institute (VTTI) to investigate potential benefit of additional rear warning-light configurations as rear-end crash countermeasures for heavy trucks.
Journal Article

The Effectiveness of Curtain Side Air Bags in Side Impact Crashes

2011-04-12
2011-01-0104
Accident data show that the head and the chest are the most frequently injured body regions in side impact fatal accidents. Curtain side air bag (CSA) and thorax side air bag (SAB) have been installed by manufacturers for the protection devices for these injuries. In this research, first we studied the recent side impact accident data in Japan and verified that the head and chest continued to be the most frequently injured body regions in fatal accidents. Second, we studied the occupant seating postures in vehicles on the roads, and found from the vehicle's side view that the head location of 56% of the drivers was in line or overlapped with the vehicle's B-pillar. This observation suggests that in side collisions head injuries may occur frequently due to contacts with the B-pillar. Third, we conducted a side impact test series for struck vehicles with and without CSA and SAB.
Journal Article

Identification of Object Impact Location and Bumper Stiffness Curve for Pedestrian Protection System

2011-04-12
2011-01-0083
A method for identification of object impact location and bumper stiffness curve is presented in this paper. The method calculates an offset distance of object impact based on intrusions obtained from three accelerometers mounted in the bumper fascia. The method also evaluates a center strength based on an absolute sum of acceleration. A characteristic line has been introduced in a two-dimensional domain consisting of intrusion-based offset and center strength. When test data are projected onto the characteristic line, an improved object impact location can be achieved. An intrusion curve over offset distance is obtained for impact tests striking at different locations with the same object and same speed. Then, a bumper stiffness curve can be identified by taking a reciprocal of the intrusion curve. This study shows a bumper stiffness curve can be used for an impact object classification for the pedestrian protection system.
Journal Article

Post-Impact Examination of HID Headlamps

2010-04-12
2010-01-0056
High-intensity discharge (HID) headlamps are increasingly being employed in place of incandescent headlamps for automotive forward light systems. While the post-impact analysis of incandescent bulbs and filaments to determine the power state at impact is a mature field, there is little information currently available in the literature that can be used to determine if an HID headlamp was powered at the time of impact. HID headlamps differ significantly both in architecture and operation compared to incandescent headlamps; the light is produced by passing electrical current through a gas and generating a luminous arc, rather than by resistive heating of an incandescent filament. Though the filament examination techniques often used by accident investigators cannot be directly applied to HID lamps, the unique features of these lamps provide opportunities for new methods. This paper presents the results of stationary impact tests performed on a representative HID lamp.
Journal Article

Development of Advanced EuroSID-2 and EuroSID-2re Radioss Dummies

2010-04-12
2010-01-0215
EuroSID-2 and EuroSID-2re are among the most frequently used side impact dummies in vehicle crash safety. Radioss is one of most widely applied finite element codes for crash safety analysis. To meet the needs of crash safety analysis and to exploit the potential of the Radioss code, a new generation of EuroSID-2 (ES2) and EuroSID-2re (ES2_RE) Radioss dummies was developed at First Technology Safety System (FTSS) in collaboration with Altair. This paper describes in detail the development of the ES2/ES2_RE dummies. Firstly whole dummy meshes were created based on CAD data and intensive efforts were made to obtain penetration/intersection-free models. Secondly FTSS finite element certificate tests at component level were conducted to obtain satisfactory component performances. These tests include the head drop test, the neck pendulum test, the lumbar pendulum test and the thorax drop test [ 1 , 2 ].
Journal Article

Image Processing Method for Perception of Status of Approaching Vehicles Using a Camera System

2010-04-12
2010-01-0124
This paper proposes an image processing method for easier perception of speed from a camera image.Vision assistance technology employing cameras is presently being put to widespread practical use. In some cases, however, the speed that is perceived from a camera image differs from that perceived from conventional side-view mirrors and the like. This is particularly apparent in the case of images taken by wide angle cameras, and it tends to cause drivers to feel a sense of incongruity. In order to reduce this sense of incongruity associated with perceiving vehicle movement in the camera image, therefore, the speed of movement of the object vehicle reflected in a conventional side-view mirror was compared with the speed of movement of the object vehicle shown in the camera image, and portions of the camera image were selectively processed to make them larger or smaller accordingly.
Journal Article

Validation of Sled Tests for Far-Side Occupant Kinematics Using MADYMO

2010-04-12
2010-01-1160
Far-side occupants are not addressed in current government regulations around the world even though they account for up to 40% of occupant HARM in side impact crashes. Consequently, there are very few crash tests with far-side dummies available to researchers. Sled tests are frequently used to replicate the dynamic conditions of a full-scale crash test in a controlled setting. However, in far-side crashes the complexity of the occupant kinematics is increased by the longer duration of the motion and by the increased rotation of the vehicle. The successful duplication of occupant motion in these crashes confirms that a sled test is an effective, cost-efficient means of testing and developing far-side occupant restraints or injury countermeasures.
Journal Article

Occupant Responses in Child Restraint Systems Subjected to Full-Car Side Impact Tests

2010-04-12
2010-01-1043
Accident data show that the injury risks to children seated in child restraint systems (CRSs) are higher in side collisions than any other type of collision. To investigate child injury in the CRS in a side impact, it is necessary to understand the occupant responses in car-to-car crash tests. In this research, a series of full car side impact tests based on the ECE R95 test procedure was conducted. In the vehicle's struck-side rear seat location, a Q3s three-year-old child dummy was seated in a forward facing (FF) CRS, and a CRABI six-month-old (6MO) infant dummy was seated in a rear facing (RF) CRS and also was placed in car-bed restraint. In the non-struck side rear seat location, the RF CRSs also were installed. In addition to testing the CRSs installed by a seatbelt, an ISOFIX FF CRS and an ISOFIX RF CRS were tested. For the evaluations, occupant kinematic behavior and injury measures were compared.
Journal Article

Subsystem Rollover Tests for the Evaluation of ATD Kinematics and Restraints

2010-04-12
2010-01-0518
The development of a repeatable dynamic rollover test methodology with meaningful occupant protection performance objectives has been a longstanding and unmet challenge. Numerous studies have identified the random and chaotic nature of rollover crashes, and the difficulty associated with simulating these events in a laboratory setting. Previous work addressed vehicle level testing attempting to simulate an entire rollover event but it was determined that this test methodology could not be used for development of occupant protection restraint performance objectives due to the unpredictable behavior of the vehicle during the entire rollover event. More recent efforts have focused on subsystem tests that simulate distinct phases of a rollover event, up to and including the first roof-to-ground impact.
Journal Article

Effects on Real Life Fuel Efficiency of Raising the MAC Engagement Temperature

2013-04-08
2013-01-1506
The subject addressed by this work, currently discussed in Europe following an European Commission inquiry, is the evaluation of the possibility to prevent the MAC (Mobile Air Conditioning) use below 18°C and its benefits in terms of CO2 emissions saving. This strategy, while providing an uncertain fuel consumption saving, has to be faced with basic safety and cabin comfort conditions. The OEMs (Original Equipment Manufacturers) may evaluate to address these concerns by controlling the cabin absolute humidity content. In order to maintain safety it should be acceptable to turn the AC on based on other inputs, such as air distribution modes (defrost or floor/defrost), windshield wiper usage, rear defroster usage, etc. FGA (FIAT Group Automobiles) exploited our proprietary prediction tool to assessing the yearly fuel efficiency that can be achieved in real use by means of the testing results of representative vehicles.
Journal Article

A Computational Approach to Evaluate the Automotive Windscreen Wiper Placement Options Early in the Design Process

2013-05-13
2013-01-1933
For most car manufacturers, wind noise from the greenhouse region has become the dominant high frequency noise contributor at highway speeds. Addressing this wind noise issue using experimental procedures involves high cost prototypes, expensive wind tunnel sessions, and potentially late design changes. To reduce the associated costs as well as development times, there is strong motivation for the use of a reliable numerical prediction capability early in the vehicle design process. Previously, a computational approach that couples an unsteady computational fluid dynamics solver (based on a Lattice Boltzmann method) to a Statistical Energy Analysis (SEA) solver had been validated for predicting the noise contribution from the side mirrors. This paper presents the use of this computational approach to predict the vehicle interior noise from the windshield wipers, so that different wiper placement options can be evaluated early in the design process before the surface is frozen.
Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Journal Article

An Unbiased Estimate of the Relative Crash Risk of Cell Phone Conversation while Driving an Automobile

2014-04-01
2014-01-0446
A key aim of research into cell phone tasks is to obtain an unbiased estimate of their relative risk (RR) for crashes. This paper re-examines five RR estimates of cell phone conversation in automobiles. The Toronto and Australian studies estimated an RR near 4, but used subjective estimates of driving and crash times. The OnStar, 100-Car, and a recent naturalistic study used objective measures of driving and crash times and estimated an RR near 1, not 4 - a major discrepancy. Analysis of data from GPS trip studies shows that people were in the car only 20% of the time on any given prior day at the same clock time they were in the car on a later day. Hence, the Toronto estimate of driving time during control windows must be reduced from 10 to 2 min.
Journal Article

Low Drag Automotive Mirrors Using Passive Jet Flow Control

2014-04-01
2014-01-0584
1 This paper introduces and proves a novel automotive mirror base drag reduction method using passive jet flow control. The new concept is to open an inlet at the front part of the mirror, introduces the airflow via a converging duct, and ejects the jet surrounding the mirror surface at an angle toward the center of the mirror. The jet harnesses the energy from the free stream by jet mixing with the main flow via large coherent structures, entrains the main flow to energize the base flow, reduces the wake size and turbulence fluctuation, and ultimately significantly decreases the drag. Above phenomena are proved by wind tunnel testing with PIV and drag force measurement and CFD large eddy simulation (LES) calculation. Two jet mirrors with different inlet areas are studied. The jet mirror tunnel 1 has a smaller inlet area, and the jet mirror tunnel 2 has a 4.7 times larger inlet area. The wind tunnel testing is only done for the baseline and jet mirror tunnel 1.
Journal Article

Differences between Air-Dam Spoiler Performances in Wind Tunnel and On-Road Tests

2014-04-01
2014-01-0609
An air-dam spoiler is commonly used to reduce aerodynamic drag in production vehicles. However, it inexplicably tends to show different performances between wind tunnel and coast-down tests. Neither the reason nor the mechanism has been clarified. We previously reported that an air-dam spoiler contributed to a change in the wake structure behind a vehicle. In this study, to clarify the mechanism, we investigated the coefficient of aerodynamic drag CD reduction effect, wake structure, and underflow under different boundary layer conditions by conducting wind tunnel tests with a rolling road system and constant speed on-road tests. We found that the air-dam spoiler changed the wake structure by deceleration of the underflow under stationary floor conditions. Accordingly, the base pressure was recovered by approximately 30% and, the CD value reduction effect was approximately 10%.
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