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Journal Article

Characterization of the Near-Field Spray and Internal Flow of Single-Hole and Multi-Hole Sac Nozzles using Phase Contrast X-Ray Imaging and CFD

2011-04-12
2011-01-0681
It is well know that the internal flow field and nozzle geometry affected the spray behavior, but without high-speed microscopic visualization, it is difficult to characterize the spray structure in details. Single-hole diesel injectors have been used in fundamental spray research, while most direct-injection engines use multi-hole nozzle to tailor to the combustion chamber geometry. Recent engine trends also use smaller orifice and higher injection pressure. This paper discussed the quasi-steady near-nozzle diesel spray structures of an axisymmetric single-hole nozzle and a symmetric two-hole nozzle configuration, with a nominal nozzle size of 130 μm, and an attempt to correlate the observed structure to the internal flow structure using computational fluid dynamic (CFD) simulation. The test conditions include variation of injection pressure from 30 to 100 MPa, using both diesel and biodiesel fuels, under atmospheric condition.
Journal Article

High-Pressure Hydrogen Jet and Combustion Characteristics in a Direct-Injection Hydrogen Engine

2011-08-30
2011-01-2003
Hydrogen spark-ignition (SI) engines based on direct-injection (DI) promise significant advantages in terms of thermal efficiency and power output, as well as a means of overcoming problems related to knocking, backfiring, and pre-ignition. In a DI hydrogen engine, the fuel/air mixture is formed by injecting a jet of hydrogen into the air inside the combustion chamber. An Ar-ion laser beam was used as a light source to visualize the hydrogen jet in a constant-volume chamber. This allowed us to study the structure of the jet in addition to other physical processes resulting from hydrogen gas injection. Combustion experiments were conducted in a single-cylinder SI optical research engine equipped with a DI system to detect the early kernel growth assisted by the spark, as well as flame propagation. Various equivalence ratios and fuel injection timings were analyzed to identify the effects on combustion.
Journal Article

Role of Volatility in the Development of JP-8 Surrogates for Diesel Engine Application

2014-04-01
2014-01-1389
Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.
Technical Paper

Ion Current in a Homogeneous Charge Compression Ignition Engine

2007-10-29
2007-01-4052
Homogeneous charge compression ignition (HCCI), has the potential to improve the fuel economy and to reduce NOx emission significantly. Spark plug in SI engine and fuel injector in diesel engine can be used directly to control the start of combustion and the combustion period. However, the combustion of HCCI engine is controlled by the chemical kinetic mainly due to the temperature histories in the cylinder. Therefore the combustion process of HCCI engine cannot be directly controlled. Ion sensors such as a spark plug or a gasket are useful to detect the combustion information in production engines. In this study, the ion current was measured in an HCCI engine with the heated charge mixture of fuel and air without EGR when the charge temperature, equivalence ratio and fuel were varied. Simultaneously in-cylinder pressure was measured and the rate of heat release was calculated. The relationship between the rate of heat release and the ion current is mainly discussed.
Technical Paper

In-Cylinder Air/Fuel Ratio Approximation Using Spark Gap Ionization Sensing

1998-02-23
980166
Experiments were conducted on a single cylinder engine to measure the ionization current across the spark plug electrodes as a function of key operating parameters including air/fuel ratio. A unique ignition circuit was adapted to measure the ion current as early as 300 microseconds after the initiation of spark discharge. A strong relationship between air/fuel ratio and features of the measured ion current was observed. This relationship can be exploited via relatively simple algorithms in a wide range of electronic engine control strategies. Measurements of spark plug ion current for approximating air/fuel ratio may be especially useful for use with low cost mixture control in small engine applications. Cylinder-to-cylinder mixture balancing in conjunction with a global exhaust gas oxygen sensor is another promising application of spark plug ion current measurement.
Technical Paper

Gas Temperature Measurement in a DME-HCCI Engine using Heterodyne Interferometry with Spark-Plug-in Fiber-Optic Sensor

2007-07-23
2007-01-1848
Non-intrusive measurement of transient unburned gas temperatures was developed with a fiber-optic heterodyne interferometry system. Using the value of the Gladstone-Dale constant for DME gas and combustion pressure we can calculate the in-cylinder temperature inside unburned and burned region. In this experimental study, it was performed to set up a fiber-optic heterodyne interferometry technique to measure the temperature before and behind the combustion region in a DME-HCCI engine. At first, measured temperature was almost the same as the temperature history assuming that the process that changes of the unburned and the burned are polytropic. In addition, we measured the temperature after combustion which of condition was burned gas with DME-HCCI combustion. The developed heterodyne interferometry used the spark-plug-in fiber-optic sensor has a good feasibility to measure the unburned and burned temperature history.
Technical Paper

Residual Gas Fraction Measurement inside Engine Cylinder Using Infrared Absorption Method with Spark-plug Sensor

2007-07-23
2007-01-1849
In this study, residual gas fraction measurements in a spark-ignition engine were carried out using an optical sensor installed in the spark plug with infrared absorption method. The residual gas fraction inside engine cylinder is proportional to the CO2 concentration. Infrared absorption method was applied and an infrared lamp and optical filter (center wavelength: around 4.3 μm) that coincides with the absorption lines of CO2 was used as a light source.The molar absorption coefficient of CO2 is discussed and compared to results in the HITRAN database. The effect of water vapor absorption doesn't affect the absorption of CO2. The absorption characteristics of CO2 were determined in advance using a constant volume vessel. Molar absorption coefficient depends on the CO2 concentration and ambient pressure and temperature, and wavelength of absorption line.
Technical Paper

Characteristics of Combustion Stability and Emission in SCCI and CAI Combustion Based on Direct-Injection Gasoline Engine

2007-07-23
2007-01-1872
Emissions remain a critical issue affecting engine design and operation, while energy conservation is becoming increasingly important. One approach to favorably address these issues is to achieve homogeneous charge combustion and stratified charge combustion at lower peak temperatures with a variable compression ratio, a variable intake temperature and a trapped rate of the EGR using NVO (negative valve overlap). This experiment was attempted to investigate the origins of these lower temperature auto-ignition phenomena with SCCI and CAI using gasoline fuel. In case of SCCI, the combustion and emission characteristics of gasoline-fueled stratified-charge compression ignition (SCCI) engine according to intake temperature and compression ratio was examined. We investigated the effects of relative air/fuel ratio, residual EGR rate and injection timing on the CAI combustion area.
Technical Paper

Transient Flow and Pressure Characteristics Inside a Closed-Coupled Catalytic Converter

1998-10-19
982548
An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.
Technical Paper

Visualization of Direct-Injection Gasoline Spray and Wall-impingement Inside a Motoring Engine

1998-10-19
982702
Two-dimensional pulse-laser Mie scattering visualization of the direct-injection gasoline fuel sprays and wall impingement processes was carried out inside a single-cylinder optically accessible engine under motoring condition. The injectors have been first characterized inside a pressurized chamber using identical technique, as well as high-speed microscopic visualization and phase Doppler measurement techniques. The effects of injector cone angle, location, and injection timings on the wall impingement processes were investigated. It was found that the fuel vaporization is not complete at the constant engine speed tested. Fuel spray droplets were observed to disperse wider in the motored engine when compared with an isothermal quiescent ambient conditions. The extent of wall-impingement varies significantly with the injector mounting position and spray cone angle; however, its effect can be reduced to some extent by optimizing the injection timing.
Technical Paper

Visualization of Autoignited Kernel and Propagation of Pressure Wave during Knocking Combustion in a Hydrogen Spark-Ignition Engine

2009-06-15
2009-01-1773
Investigation of knocking combustion in a hydrogen spark-ignition engine is one of the major challenges for future vehicle development. The knock phenomenon in a Spark-Ignition (SI) engine is caused by autoignition of the unburned gas ahead of the flame. The explosive combustion of the end-gas creates a pressure wave that leads to damage of the cylinder wall and the piston head of the engine. We observed autoignition in the end-gas region due to compression by the propagating flame front using a high-speed colour video camera through the optically accessible cylindrical quartz window on the top of the cylinder head. Moreover, a high-speed monochrome video camera operating at a speed of 250, 000 frame/s was used to measure the pressure wave propagation. The goal of this research was to improve our ability to describe the effect of the autoignition process on the end-gas and propagating pressure wave during knocking combustion with the help of a high-speed video camera.
Technical Paper

Effect of EGR on Combustion and Exhaust Emissions in Supercharged Dual-Fuel Natural Gas Engine Ignited with Diesel Fuel

2009-06-15
2009-01-1832
The combustion and exhaust emissions characteristics of a supercharged dual-fuel natural gas engine with a single cylinder were analyzed. We focused on EGR (Exhaust Gas Recirculation) to achieve higher thermal efficiency and lower exhaust emissions. The combustion of diesel fuel (gas oil) as ignition sources was visualized using a high-speed video camera from the bottom of a quartz piston. The luminous intensity and flame decreased as the EGR rate increased. Furthermore, the ignition delay became longer due to the EGR. Characteristics of the combustion and exhaust emissions were investigated with changing EGR rates under supercharged conditions. The indicated mean effective pressure and thermal efficiency decreased with increasing EGR rate. In addition, NOx emissions decreased due to the EGR. In this study two-stage combustion was observed.
Technical Paper

Effect of Fuel Injection Parameters on Engine Performance and Emissions of a Supercharged Producer Gas-Diesel Dual Fuel Engine

2009-06-15
2009-01-1848
This study investigated the effect of some pilot fuel injection parameters, like injection timing, injection pressure and injection quantity on engine performance and exhaust emissions of a supercharged producer gas-diesel dual fuel engine. The engine has been tested to be used as a co-generation engine and its power output is an important matter. Experiments have been done to optimize the injection timing, injection pressure and injection quantity for the maximization of engine power. At constant injection pressures, there is an optimum amount of pilot injection quantity for that maximum engine power is developed without knocking and within the limit of maximum cylinder pressure. Above or below of that amount engine power is decreased. Higher injection pressures generally show better results than lower ones. However, good results can also be obtained with lower injection pressure, if maximum power timings can be selected.
Technical Paper

Impact of Biodiesel Emission Products from a Multi-Cylinder Direct Injection Diesel Engine on Particulate Filter Performance

2009-04-20
2009-01-1184
As diesel emission regulations continue to increase, the use of exhaust aftertreatment systems containing, for example the diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) will become necessary in order to meet these stringent emission requirements. The addition of a DOC and DPF in conjunction with utilizing biodiesel fuels requires extensive research to study the implications that biodiesel blends have on emissions as well as to examine the effect on aftertreatment devices. The proceeding work discusses results from a 2006 VM Motori four-cylinder 2.8L direct injection diesel engine coupled with a diesel oxidation catalyst and catalyzed diesel particulate filter. Tests were done using ultra low sulfur diesel fuel blended with 20% choice white grease biodiesel fuel to evaluate the effects of biodiesel emission products on the performance and effectiveness of the aftertreatment devices and the effect of low temperature combustion modes.
Technical Paper

Numerical Study of Ultra Low Solidity Airfoil Diffuser in an Automotive Turbocharger Compressor

2009-04-20
2009-01-1470
For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.
Technical Paper

Near-Nozzle Structure of Diesel Sprays Affected by Internal Geometry of Injector Nozzle: Visualized by Single-Shot X-ray Imaging

2010-04-12
2010-01-0877
By taking advantage of high-intensity and high-brilliance x-ray beams available at the Advanced Photon Source (APS), ultrafast (150 ps) propagation-based phase-enhanced imaging was developed to visualize high-pressure high-speed diesel sprays in the optically dense near-nozzle region. The sub-ns temporal and μm spatial resolution allows us to capture the morphology of the high-speed fuel sprays traveling at 500 m/s with a negligible motion blur. Both quality and quantitative information about the spray feature can be readily obtained. In the experiment, two types of single-hole nozzles have been used, one with a hydroground orifice inlet and the other with a sharp one. Within 3 mm from the nozzle, the sprays from these nozzles behave differently, ranging from laminar flow with surface instability waves to turbulent flow. The sprays are correlated with the nozzle internal geometry, which provides practical information for both nozzle design and supporting numerical simulation models.
Technical Paper

Effects of B20 Fuel and Catalyst Entrance Section Length on the Performance of UREA SCR in a Light-Duty Diesel Engine

2010-04-12
2010-01-1173
The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.
Technical Paper

Experimental and Computational Analysis of Impact of Self Recirculation Casing Treatment on Turbocharger Compressor

2010-04-12
2010-01-1224
Self recirculation casing treatment has been showed to be an effective technique to extend the flow range of the compressor. However, the mechanism of its surge extension on turbocharger compressor is less understood. Investigation and comparison of internal flow filed will help to understand its impact on the compressor performance. In present study, experimentally validated CFD analysis was employed to study the mechanism of surge extension on the turbocharger compressor. Firstly a turbocharger compressor with replaceable inserts near the shroud of the impeller inlet was designed so that the overall performance of the compressor with and without self recirculation casing treatment could be tested and compared. Two different self recirculation casing treatments had been tested: one is conventional self recirculation casing treatment and the other one has deswirl vanes inside the casing treatment passage.
Technical Paper

Mixture Formation Process in a Spark-Ignition Engine with Ethanol Blended Gasoline

2009-06-15
2009-01-1957
In this study, fuel concentration measurements in a spark-ignition (SI) engine with ethanol blended gasoline were carried out using an optical sensor installed in the spark plug with laser infrared absorption technique. The spark plug sensor for in-situ fuel concentration measurement was applied to a port injected SI engine. The molar absorption coefficients of ethanol blended gasoline were determined for various pressures and temperatures in advance using a constant volume vessel with electric heating system. Ethanol blended gasoline with high volumetric ratios shows lower molar absorption coefficients due to lower molar absorption coefficients of ethanol. The molar absorption coefficients of ethanol blended gasoline can be estimated by considering the molar fraction of each component.
Technical Paper

Characterization of Multi-hole Spray and Mixing of Ethanol and Gasoline Fuels under DI Engine Conditions

2010-10-25
2010-01-2151
Because of their robustness and cost performance, multi-hole gasoline injectors are being adopted as the direct injection (DI) fuel injector of choice as vehicle manufacturers look for ways to reduce fuel consumption without sacrificing power and emission performance. To realize the full benefits of direct injection, the resulting spray needs to be well targeted, atomized, and appropriately mixed with charge air for the desirable fuel vapor concentration distributions in the combustion chamber. Ethanol and ethanol-gasoline blends synergistically improve the turbo-charged DI gasoline performance, especially in down-sized, down-sped and variable-valve-train engine architecture. This paper presents the spray imaging results from two multi-hole DI gasoline injectors with different design, fueled with pure ethanol (E100) or gasoline (E0), under homogeneous and stratified-charge conditions that represent typical engine operating points.
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