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The Biomass Production System, recently flown on the ISS for 73 days, demonstrated significant advancements in functional performance over previous systems for conducting plant science in microgravity. The Biomass Production System (BPS) was the first flight of a system with multiple, independently controlled, plant growth chambers. Each of four chambers was controlled separately with respect to temperature, humidity, light level, nutrient level, and CO2, and all were housed in a double Middeck locker-sized payload. During the mission, each of the subsystems performed within specification. This paper focuses on how the performance of the BPS hardware allowed successful completion of the preflight objectives.

Based upon the development experience and flight heritage of the Biomass Production System, the Plant Research Unit embodies the next generation in the evolution of on-orbit plant research systems. The design focuses on providing the finest scientific instrument possible, as well as providing a sound platform to support future capabilities and enhancements. Performance advancements, modularity and robustness characterize the design. This new system will provide a field ready, highly reliable research tool.

The Biomass Production System (BPS) is a double middeck locker payload designed to fly on the Orbiter or Space Station. The BPS contains four plant growth chambers (PGCs) with independent control of temperature, humidity, lighting, CO2, and nutrient solution delivery, allowing for multiple experimental treatments. The BPS provides several features to support on-orbit science activities including the ability to downlink system and science data, video cameras with framegrab capability to collect images for recording plant development, access to plants to perform activities such as pollination or tissue sampling, and gas and fluid sampling ports for sampling of the plant environment. Other capabilities include the ability to conduct CO2 drawdowns, allowing photosynthetic measurements, and the ability to meter plant CO2 and water use. Several technology developments have been evaluated for possible implementation during future upgrades to enhance science capabilities.

The Plant Research Unit development effort will provide a high-performance and highly versatile, controlled environment plant growth chamber for space-based variable gravity science and biotechnology investigations on the International Space Station. Temperature, humidity, atmospheric composition, lighting, and nutrient delivery are the critical parameters to control in an automated and reliable way. Access to plant material on-orbit and maintenance of the unit with minimal crew effort are other major requirements, as is a modular design allowing easy subsystem/technology change-outs so that science capability and maintainability are maximized. The Plant Research Unit (PRU) development program is based on the results of the Biomass Production System (BPS) and many other technical developments, and uses the BPS as a risk mitigation prototype for the PRU.

The ECLSS (Environmentally Controlled Life Support System) project goals are to identify key requirements and guidelines for a Life Support System (LSS) for surface missions based on the Exploration Spirals, to review the various technology options and candidates to fulfill the life support functionality, and to conduct initial trades and assessments at a high level. With the completion of the first six month phase of the project, ORBITEC has generated and shown that for each Exploration Spiral, different LSS architectures are optimal, but when an entire mission model is considered, hybrid systems become more attractive. Also, we can easily show that future spiral requirements should and will influence the technologies and level of closure for earlier spiral developments to reduce overall development and implementation costs, and to increase commonality across the Constellation systems.

As spaceflight hardware becomes increasingly complex, ever greater demands are placed on astronauts’ training capacity. In addition, astronauts are being asked to conduct unplanned operations with minimal or no training, and long duration operations preclude the ability to thoroughly train before flight on many operations. This trend will be more pronounced as we approach remote operations on the moon and Mars in the Exploration era. In response, Orbital Technologies Corporation has developed an interactive and collaborative 3D simulation training solution for payloads and International Space Station systems. This portable web-based training system provides flexible, efficient and effective pre-flight, real-time and operational training support. Unlike virtual reality systems, this next generation simulation can also be used for remote or just-in-time procedural training between ground-based experts and astronauts in space due to its low file size and collaboration capability.

The Biomass Production System (BPS) was developed to meet science, biotechnology and commercial plant growth needs in Space. The BPS is a double middeck locker equivalent payload with four internal plant chambers. The chambers can be removed to allow manipulation or sampling of specimens, and are sealed to allow CO2 and water vapor exchange measurements. Each of the growth chambers has independent control of temperature, humidity, lighting, and carbon dioxide levels. Preliminary acceptance and performance testing has demonstrated temperature control within ±1.0°C (between 20°C and 30°C) and humidity control within ±5% (between 60% and 90% RH, depending on ambient temperature and plant load). The fluorescent lighting system provides light levels between 60 and 350 μmol m−2s−1. The CO2 control system controls to the greater of ±50 ppm or ±5% (with plants, as a scrubber is not currently available).