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Training / Education

Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue, and Their Interactions Web Course RePlay

Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.

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Metals Bundle

Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

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Hardness Testing

This eLearning course focuses on Rockwell and Brinell hardness testing and Vickers and Knoop microhardness testing. Participants will learn about how the tests are performed, test sample requirements, test parameter selection, and testing requirements. The course can be completed in 30 minutes.

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Aluminum Metallurgy

There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength participants need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems provide participants opportunities to apply the concepts taught.

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High Temperature Materials Bundle

Metals and alloys have different melting ranges depending on their chemistry. High temperature metals are much harder at room temperature, have exceptionally high melting points (usually above 2000 degree Celsius), and are resistant to wear, corrosion and deformation. The following five eLearning courses are included in the High Temperature Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details.

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Metallurgy of Steel: Principles

Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable.

Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. Nickel metal hydride (NiMH) battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year.  If a technical professional doesn't know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair.  This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.

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Ferrous Metals Bundle: Steel and Cast Iron

Ferrous metals contain iron and are prized for their tensile strength and durability. Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven eLearning courses are included in the Ferrous Materials Bundle: Steel and Cast Iron. Each course is approximately one-hour in duration. Modules include: Introduction to Physical Properties, Introduction to Mechanical Properties, Introduction to Metals, Hardness Testing, Ferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel.

Training / Education

FEA Beyond Basics: Thermal Analysis Web Course RePlay

Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).

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Introduction to Design Review Based on Failure Modes (DRBFM) Web Course RePlay

This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps. With the Design Review Based on Failure Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebook that is bundled with the course, the instructor will provide specific information on each step. Formats, examples, notes and homework slides will be used to illustrate the defined steps of the new SAE J2886 DRBFM Recommended Practice. Similarities in content between DRBFM and FMEA will be discussed, however the focus will be on conducting DRBFM methodology.

Training / Education

Nonferrous Metals Bundle

Nonferrous materials are malleable, are non-magnetic, and have no iron content which gives them higher resistance to rust and corrosion. The following five eLearning courses are included in the Nonferrous Metals bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.

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Introduction to Materials Bundle

The following six eLearning courses are included in the Introduction to Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.

Training / Education

FEA Beyond Basics: Nonlinear Analysis Web Course RePlay

Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy-to-use interfaces enabling design engineers to simulate problems formerly reserved for analysts. FEA Beyond Basics targets the FEA users who wish to explore those advanced analysis capabilities. It will demonstrate how to move past the ubiquitous linear structural analysis and solve structural nonlinear problems characterized by nonlinear material, large displacements, buckling or nonlinear connectors.

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Vibration Analysis Using Finite Element Analysis (FEA) Web Course RePlay

This six-session course introduces vibration analysis performed with Finite Element Analysis (FEA). By considering time-dependent loads and inertial and damping effects, vibration analysis allows for a more in-depth product simulation thus reducing product development cost and time. The course reviews basic concepts of vibration analysis and illustrates how they are implemented in FEA to simulate product behavior. The most common types of vibration analysis such as modal, time response, and frequency response will be covered. The textbook, Engineering Analysis with SolidWorks® Simulation, by Paul Kurowski, is recommended reading.

Training / Education

Materials to Electrodes

This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods.

Training / Education

Introduction to Weibull Solution Methods

Weibull Analysis is the starting point for solving most issues related to product reliability, maintainability, supportability, quality, safety, test planning, and cost control. Weibull Analysis is popular worldwide as the best method for modeling and predicting variability and failure of designs, products, and systems. Instructor Wes Fulton will provide a solid overview of Weibull Solution Methods including an explanation of 16 additional Weibull Analysis capabilities, or Weibull Extensions.

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Adhesives Bundle

Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.

Training / Education

Introduction to Finite Element Analysis (FEA)

Finite Element Analysis (FEA) is a computer-aided engineering (CAE) tool used to analyze how a design reacts under real-world conditions. Useful in structural, vibration, and thermal analysis, FEA has been widely implemented by automotive companies and is used by design engineers as a tool during the product development process. Design engineers analyze their own designs while they are still in the form of easily modifiable CAD models to allow for quick turnaround times and to ensure prompt implementation of analysis results in the design process.

Training / Education

Introduction to FMEA: What, Why, When, and How

Failure Mode and Effects Analysis (FMEA) is an essential part of any product design or redesign activity. FMEA is a proactive, quantitative, qualitative, step-by-step approach for identifying and analyzing all potential points of failure in any product or service. This team-based activity can dramatically improve product performance. It can also reduce manufacturing issues at the component, system, and processing levels. This module gives a high-level overview of FMEA facts: WHAT an FMEA is, WHY they are used, WHEN an FMEA is created, WHO is on the FMEA development team, and HOW the FMEA form is completed.

Training / Education

Introduction to Design of Experiments (DOE) for Engineers

Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.