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Inside the cell walls The high cost of lithium-ion batteries is a prison that has largely kept electric vehicles off the street; the keys to their release are more effective—but not more expensive—cell chemistries.

Pulse Plasma Nitriding for Aerospace Application Ruggedization of Electronics for Deployed Military Environments Migrating Advanced Signal Processing Technology to Rugged SFF Platforms Radar Recording Proves Next-Level System Performance As radar and electronic warfare systems contend with an increasingly crowded environment, recording tests, interactions, and conflicts provides insight that can help assure future triumphs. > Facing 5G New Radio (NR) Test Challenges Communicating Via Long-Distance Lasers The Purpose of Mixed-Effects Models in Test and Evaluation The simplest version of a mixed model-the random intercept model, where so-called random effects represent group-wide deviations from a grand mean-can account for day-to-day deviations in system performance while still allowing the results to be generalized beyond the few days of observed testing.

Designing Battery Packs for Harsh Environment Mission-Critical Devices High-Energy Laser Weapon Systems Advanced Assembly Solutions for the Airbus RACER Joined-Wing Configuration Digital Twins How The Digital Replica Concept Is Used By Robotic Systems Practical 3D Printing of Antennas and RF Electronics Photonic Microwave Generation Using On-Chip Optical Frequency Combs DDDAMS-based Urban Surveillance and Crowd Control via UAVs and UGVs Investigating algorithmic approaches to create scalable, robust, multi-scale, and effective urban surveillance and crowd control strategies using UAVs and UGVs. Covariance and Uncertainty Realism in Space Surveillance and Tracking Characterizing uncertainty in estimating the state of a resident space object is one of the fundamentals of many space surveillance tasks.

Robot reliance There is plenty of room for growth in the use of robots among aerospace companies. The energy-optimized aircraft Aerospace sings the body electric with the integration of stand-alone electric subsystems. Flying into cleaner skies Engine efficiency saves money, trims pollutants. A fascination with fasteners Lack of manufacturing capacity is just one reason for a shortage of aerospace fasteners.

Designing reliable boards The makers of electronic hardware are boosting reliability by reducing the number of components that can fail while improving ruggedization for those circuit boards. Better seen, not heard Reducing noise profiles is a multi-targeted task for engine OEMs, airframers, airport authorities, and regulatory agencies. Farnborough 2006 "Sustainable Aviation" will be a key subject as representatives of the global aerospace industry meet at the Farnborough International Airshow.

Showing how it's done Engineers are using software to better manage product development data, and applying tools to a new class of problems. NASA goes deep The agency's new long-term space exploration program starts with a return to the moon and will ultimately enable future exploration of Mars and other solar system destinations. Farnborough preview In an event that happens just once every two years, bringing the multitudes together, it is important to get as much technology as possible into the open and to find solutions to hard problems. Seats under crash loading The FAA and academia have conducted aircraft seat drop tests to compare and contrast passenger crash protection. A fluid approach Aerospace engineers have started using CFD software earlier and earlier in the design process.

From motorsports to aerospace Pi Research brings its motorsports digital data-acquisition technology to the aerospace industry. New testing solutions Aerospace Engineering editors review the latest testing products, equipment, and technologies from the idustry's suppliers. The world of business jet technology "Aerospace Engineering" provides an overview of new business jets and the technological innovations that make them fly in the first installment of a two part series. Dassault adds another Falcon The Falcon 7X featurs a host of new technologies, including an advanced wing design, making it Dassault's next-generation business jet. Eclipse makes business jets affordable New manufacturing techniques and high-volume approaches are enabling Eclipse to bring an affordable aircraft to the business jet market. Cessna establishes its Sovereignty The company finalizes development of the Sovereign and prepares it for FAA certification, which is expected late this year.

The dawn of the jet age: the first 10 years One of the ironies of aviation history is that the most obvious potential power source for a fixed-wing aircraft was barely considered by the early pioneers. Airflow simulation for winglets Embraer engineers used CFD to visualize flow patterns around wings for a design retrofit. Aircraft-engine-mounting analysis Engineers from Honeywell adapted a rapid analysis approach to develop and validate a complex propulsion system. Reshaping F-16 production Following its contract with the Joint Strike Fighter program, Lockheed Martin is reconfiguring its F-16 assembly line in preparation for long-term JSF production starting later this year.

Avionics go to war Advanced helmet sight systems are being designed to help the situational awareness of those pilots who actually still fly aircraft, while also being seamlessly integrated with the aircraft itself. Model military engine behavior While the concept of a variable cycle engine is not new, recent advances in engine architecture technology suggest that adding a second bypass stream to a traditional turbofan can provide significant benefits. Alternative seals for alternative fuels When considering seal compatibility an aircraft from traditional jet fuel to a synthetic fuel presents an interesting technical challenge that has both financial and practical considerations, especially for aircraft that are already in service.

A deeper dive Simulation and testing continue to evolve, giving engineers more capabilities to find and fix errors before aircraft go into production. Europe: The empty cockpit The growing momentum behind the design and manufacture of UAVs and their potential integration into the global environment is bringing outstanding technology challenges and ooprtunities for the aerospace industry. U.S. manufacturing base shifts into high gear. Both military and civilian contractors are ramping up to meet demands of both war and commerce.

Implementing CAD systems Several aerospace companies have employed new CAD systems to achieve cost savings as well as improved functionality. Nose gear shimmy damping Lord Corp. has adapted surface-effect technologies to the development of nonhydraulic nose gear shimmy dampers.

The fantastic five Engineers at NASA Langley, NASA Glenn, and the Boeing Co. investigate new aircraft concepts designed to improve fuel economy. Addressing noise, emissions, and fuel efficiency In an interview with "Aerospace Engineering," Rolls-Royce Engineering Director Mike Howse explains the technical challenges and tradeoffs in jet-engine design and development. Doing business via the Internet It's not so much a matter of whether a company should use the Internet to conduct business, but how. This article looks at how two companies- one an aerospace parts maker, the other a provider of e-sourcing solutions- exploit the Internet. Improving processes through new solutions Several aerospace companies have implemented new engineering software products into their work processes to improve efficiency and productivity.

Sound sound-research techniques Higher bypass ratios, chevrons, shape memory alloys, and improved aerodynamics are some of the advancing technologies that will help quiet aircraft, and thus help the environment. Display technology perks up HUD, software make big strides in cockpit appearance and flight safety. Going green The global aerospace industry gears up for big changes in fuel burn, emissions, and noise.

The burn factor New combustor technologies keep engine temperatures down to reduce emissions. The transparent supply chain The U.S. military and contractors work together to make parts available when parts are needed. An explosion of nondestructive testing Trends in the aerospace industry, such as greater use of composites, increase the need for tests and simulations.

Advanced materials for manufacturability The big three- aluminum, titanium, and composites- duke it out in the sky. Automation makes big advances Aircraft manufacturers continue to adopt new technologies that improve efficiency, speed up production, and reduce worker injuries. Electric braking debuts in military and commercial applications SAE 100 Future look: Goodrich led the development of electromechanical aircraft braking with a highly focused team of experts from three divisions within the company, each working in their own fields of expertise: braking performance, electronic controls, and electromechanical acutators (EAs). Looking into the future with NDT SAE 100 Future look: The need for systemized inspection inthe aircraft industry did not arise until the dramatic increase in air travel that took place in the late 1940s. Electronic warfare SAE 100 Future look: Today's combat aircraft commonly use electronic warfare (EW) receivers and jammers for self protection.

Fastener industry on fast track of change Technologies developed for fastening of metal aerospace parts are being transferred for bonding of composite parts. Moving toward sensor standardization One of the challenges facing aerospace developers is getting accurate test data from the many sensors used to monitor performance, simplifying setup and calibration. Wing design opens the envelope Technology presented at ACE describes a design process for a lightweight wing with an aerodynamic shape that is optimal for a large part of the cruise flight.

Uncertainty quantification The technique is a must for next-generation simulation tools. Oil-pump sizing Researchers from Hinduja Tech investigate options for low friction and power consumption. The future of Indian commercial aviation The growth in traffic that airport modernization has supported has also made a significant contribution to the local and national economies, while the improved infrastructure has been positive for the perception of India in the global market. Driving EVs toward lower cost The race ison to reduce battery and electric-drive systems cost while improving efficiency. Powering on Rolls-Royce's Chief Engineer discusses new technologies that inspire current R&D design and evaluation work as part of its strategic roadmap for future big commercial programs. HMIs extend beyond the cab Telematic functions are being integrated into multi-function user interfaces.

The Nano in retrospect A senior graduate student in the Department of Mechanical Engineering at the Indian Institute of Technology looks at the development of the world's cheapest car and its effect on Indian car users. A different riff on your basic two-seat electric car Markus Lienkamp, Chair of Automotive Engineering at the Technical University of Munich, is leading the Visio.M project, a German government-supported R&D effort to produce a low-cost, high-utility electric car that might attract the interest of the middle European mass market. Materials lead the way to vehicle mass reduction Reducing a vehicle's mass opens the door for a downsized engine and transmission, a lighter cradle and body structure, smaller wheels and brakes, as well as a weight-slimmed suspension. The start point for this ripple effect is materials.

ETS Baja parts failure analysis: Geared for success When the ETS Baja team had to withdraw from the Baja Auburn 2012 event due to abnormal gear failure, an extensive analysis was required to ensure that problems of this nature would not surface again. After some serious investigation, the conclusion of almost 30 hours of research was unexpected and proved surprisingly simple. Body and soul rule at 2012 Formula SAE Months before the Formula SAE Michigan competition in May, teams were hashing out product development decisions. The end-game was presenting a racecar that had the right stuff for earning high points in the challenge's vehicle design evaluation as well as the acceleration, skid pad, endurance, and autocross dynamic performance events.

Argonne heats up Li-ion battery research The U.S. Department of Energy lab near Chicago is using federal stimulus money to dive deeper into lithium battery research. Lithium-ion battery industry moves forward From technology advances to manufacturing capacity expansions, the foundation of the lithium-ion battery industry is becoming stronger and more viable.