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“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. As global concerns about the negative consequences of greenhouse gases on the environment increase, regulatory agencies around the world are taking serious steps to address the issue of tailpipe emissions In the episode “Fuel Efficiency: Fuel Economy Testing” (12:05), engineers at the EPA’s National Vehicle and Fuel Emissions Laboratory demonstrate how different vehicles are tested for emissions, and AVL’s technical team shows how accurate tailpipe emissions can be measured and reported.

Vehicle aerodynamic development, drag reduction and fuel economy, handling and stability, cooling flows, surface soiling and water management, vehicle internal environment, tyre aerodynamics and modelling, aeroacoustics, structural response to aerodynamic loading, simulating the on-road environment, onset flow turbulence, unsteady aerodynamics, fundamental flow structures, new test methods and facilities, new applications of computational fluid dynamics simulation, competition vehicle aerodynamics.

Abstract While the design of nozzles for diatomic gases is very well established and covered by published works, the case of a diatomic gas dissociating to monatomic along a nozzle is a novel subject that needs a proper mathematical description. These novel studies are relevant to the definition of nozzles for gas-core Nuclear Thermal Rockets (NTR) that are receiving increased attention for the potential advantages they may deliver versus current generation rockets. The article thus reviews the design of the nozzles of gas-core NTR that use hydrogen as the propellant. Propellant temperatures are expected to reach 9,000-15,000 K. Above 1500 K, hydrogen begins to dissociate at low pressures, and around 3000 K dissociation also occurs at high pressures. At a given temperature, the lower the gas pressure the more molecules dissociate, and H2 → H + H. The properties of the gas are a function of the mass fractions of diatomic and monatomic hydrogen x H2 and x H = 1 − x H2.

Abstract The range of an aircraft is determined by the amount of energy that its batteries can store. Today, larger batteries are used to increase the range of electric vehicles, although energy efficiency decreases as the weight of the vehicles increases. Among the elements, lithium (Li) is the lightest and has the highest electrochemical potential. Therefore, the use of Li-ion batteries is recommended for hybrid aircraft. In addition, Li-ion batteries are the most common type of battery that is used in portable electronic devices such as smartphones, tablets, and laptops. However, Li-ion batteries may explode due to temperature. Therefore, the thermal analysis of Li-ion batteries was investigated both experimentally and numerically. Li-ion batteries were connected in series (the number is 9). Noboru’s theory of heat generation was discussed in the estimation of energy data.

Abstract Inline piston pumps are extensively used in aircraft hydraulic systems. They can be found in engine-driven large-sized hydraulic pumps and zonal electric motor-driven mid-small sized pumps. Inline piston pumps are positive displacement pumps with variable volumetric flow controls. Positive displacement pumps can provide a variable flow rate over a wide range of suction pressures. Aircraft fly at high altitudes, and therefore these pumps have to work in extreme conditions such as low atmospheric pressure, low temperature. At low inlet pressures, the pump is highly susceptible to cavitation, i.e., insufficient filling capacity. The pressure below which pump flow rate drops drastically is known as critical inlet pressure. Extensive research has been carried out to study cavitation in inline piston pumps.

Vehicle aerodynamic development, drag reduction and fuel economy, handling and stability, cooling flows, surface soiling and water management, vehicle internal environment, tyre aerodynamics and modelling, aeroacoustics, structural response to aerodynamic loading, simulating the on-road environment, onset flow turbulence, unsteady aerodynamics, fundamental flow structures, new test methods and facilities, new applications of computational fluid dynamics simulation, competition vehicle aerodynamics.

Aeroengine Hazard Zone document will standardize the major aspects of processes that may be used for the determination of hazards to aerospace personnel when performing duties on turbojet, turbofan, turboprop and auxiliary power units installed on aircraft. It includes discussions of basic definitions, analytical and methods to describe the hazard zones for a given propulsion system installed on various aircraft. Standardization of definitions of sources of hazards, tools, presentation of hazard zones would benefit airplane, engine, airline customers and airport planners.

This SAE Aerospace Information Report (AIR) describes a method for assessing size dependent particle losses in a sampling and measurement system of specified geometry utilizing the non-volatile PM (nvPM) mass and number concentrations measured at the end of the sampling system.1 The penetration functions of the sampling and measurement system may be determined either by measurement or by analytic computational methods. Loss mechanisms including thermophoretic (which has a very weak size dependence) and size dependent losses are considered in this method2 along with the uncertainties due to both measurement error and the assumptions of the method. The results of this system loss assessment allow development of estimated correction factors for nvPM mass and number concentrations to account for the system losses facilitating estimation of the nvPM mass and number at the engine exhaust nozzle exit plane.

The report shows how the methodology of measurement uncertainty can usefully be applied to test programs in order to optimize resources and save money. In doing so, it stresses the importance of integrating the generation of the Defined Measurement Process into more conventional project management techniques to create a Test Plan that allows accurate estimation of resources and trouble-free execution of the actual test. Finally, the report describes the need for post-test review and the importance of recycling lessons learned for the next project.

The second generation International Space Station (ISS) Total Organic Carbon Analyzer's (TOCA) function is to monitor concentrations of Total Organic Carbon (TOC) in ISS water samples. TOC is one measurement that provides a general indication of overall water quality by indicating the potential presence of hazardous chemicals. The data generated from the TOCA is used as a hazard control to assess the quality of the reclaimed and stored water supplies on-orbit and their suitability for crew consumption. This paper details the unique ISS Program requirements, the design of the ISS TOCA, and a brief description of the on-orbit concept-of-operations. The TOCA schematic will be discussed in detail along with specific information regarding key components.

A growing body of evidence supports an ancient Mars having a milder, wetter climate, suggesting that its atmosphere was once more substantial than it is today. The fate of the lost atmosphere and water is a major unanswered question. Is the “lost” water sequestered in the crust at all latitudes, or did much of it escape to space? While available measurements and theoretical studies suggest that a number of atmospheric escape processes are at work today, little is known about their efficacy, including temporal variations driven by the solar cycle and Mars seasons. Selected 3-D simulations are presented and illustrate the coupling between the thermosphere-ionosphere system and the exosphere leading to predictions of the oxygen corona and hot oxygen escape (a major component of atmospheric loss for present day Mars).

The Space Suit Water Membrane Evaporator (SWME) is a baseline heat rejection technology that was selected to develop the Constellation Program lunar suit. The Hollow Fiber (HoFi) SWME is being considered for service in the Constellation Space Suit Element Portable Life Support Subsystem to provide cooling to the thermal loop via water evaporation to the vacuum of space. Previous work [1] described the test methodology and planning that are entailed in comparing the test performance of three commercially available HoFi materials as alternatives to the sheet membrane prototype for SWME: (1) porous hydrophobic polypropylene, (2) porous hydrophobic polysulfone, and (3) ion exchange through nonporous hydrophilic-modified Nafion®.

The design and evaluation of a Vacuum-Swing Adsorption (VSA) system to remove metabolic water and metabolic carbon dioxide from a spacecraft atmosphere is presented. The approach for Orion and Altair is a VSA system that removes not only 100 percent of the metabolic CO2 from the atmosphere, but also 100% of the metabolic water as well, a technology approach that has not been used in previous spacecraft life support systems. The design and development of an Orion Crew Exploration Vehicle Sorbent Based Atmosphere Revitalization system, including test articles, a facility test stand, and full-scale testing in late 2008 and early 2009 is discussed.

The Major Constituent Analyzer (MCA) is a mass spectrometer based system that measures the major components of the International Space Station (ISS) atmosphere, including water. The measurement of water vapor has been difficult due to adsorption on various surfaces in the sample path, and has thus far been discounted in MCA atmosphere monitoring. This paper summarizes the results in identifying the primary source of the problem, the modeling being used to further elucidate the water surface adsorption/desorption process, and the proposed means available to provide a stable calibration and accurate measure of the water abundance.

The objective of this study is to evaluate ventilation efficiency regarding to the International Space Station (ISS) cabin ventilation during the ISS assembly mission 1J. The focus is on carbon dioxide spatial/temporal variations within the Node 2 and attached modules. An integrated model for CO2 transport analysis that combines 3D CFD modeling with the lumped parameter approach has been implemented. CO2 scrubbing from the air by means of two ISS removal systems is taken into account. It has been established that the ventilation scheme with an ISS Node 2 bypass duct reduces short-circuiting effects and provides less CO2 gradients when the Space Shuttle Orbiter is docked to the ISS. This configuration results in reduced CO2 level within the ISS cabin.

The paper presents the results of a CFD study for predictions of ventilation characteristics and convective heat transfer within the Shuttle Orbiter middeck cabin in the presence of seven suited crewmember simulation and Individual Cooling Units (ICU). For two ICU arrangements considered, the thermal environmental conditions directly affecting the ICU performance have been defined for landing operation. These data would allow for validation of the ICU arrangement optimization.

An SBAR system for H2O and CO2 removal from spacecraft cabin air was studied both experimentally and theoretically. An emphasis was placed on its purgeless, deep vacuum regeneration step. Three evacuation steps were studied: 1) single ended depressurization (SED) through the feed end of the bed; 2) simultaneous dual ended depressurization (DED) through both ends of the bed; and 3) simultaneous triple ended depressurization (TED) through both ends of the bed and a port located at some axial position. TED resulted in a lower average bed pressure at the end of evacuation compared to DED, which, in turn caused more CO2 to be removed. An optimal third port location also existed. The use of TED should allow the SBAR bed size to be reduced.

Direct injection spark-ignition (DISI) gasoline engines can offer better fuel economy and higher performance over their port fuel-injected counterparts, and are now appearing increasingly in more U.S. vehicles. Small displacement, turbocharged DISI engines are likely to be used in lieu of large displacement engines, particularly in light-duty trucks and sport utility vehicles, to meet fuel economy standards for 2016. In addition to changes in gasoline engine technology, fuel composition may increase in ethanol content beyond the 10% allowed by current law due to the Renewable Fuels Standard passed as part of the 2007 Energy Independence and Security Act (EISA). In this study, we present the results of an emissions analysis of a U.S.-legal stoichiometric, turbocharged DISI vehicle, operating on ethanol blends, with an emphasis on detailed particulate matter (PM) characterization.

The low temperature conditions that occur during high efficiency clean combustion (HECC) often lead to the formation of partially oxidized HC species such as aldehydes, ketones and carboxylic acids. Using the diesel fuels specified by the Fuels for Advanced Combustion Engines (FACE) working group, carbonyl species were collected from the exhaust of a light duty diesel engine operating under HECC conditions. High pressure liquid chromatography - mass spectrometry (LC-MS) was used to speciate carbonyls as large as C 9 . A relationship between carbonyl species formed in the exhaust and fuel composition and properties was determined. Data were collected at the optimum fuel efficiency point for a typical road load condition. Results of the carbonyl analysis showed changes in formaldehyde and acetaldehyde formation, formation of higher molecular weight carbonyls and the formation of aromatic carbonyls.