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Additive manufacturing is transforming mobility engineering, driving the factory of the future

2018-12-27
Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.
Article

All-new 2018 Ford Expedition gets aluminum body, 10-speed

2017-02-07
Still riding on a separate hydroformed-steel ladder frame (itself redesigned and CAE-optimized for greater strength and lower mass), the new eight-passenger SUV sheds up to 300 lb (136 kg) compared with the incumbent model. The mass reduction enabled Ford engineers to move to a powertrain format using only the 3.5-L turbocharged V6 with auto stop-start and 10R80 10-speed automatic.
Article

Hyundai, Ford pursue structural composites despite challenges

2014-06-17
Industry experts at Hyundai and Ford address the opportunities and challenges involved with moving toward composite-intensive vehicles. The Ford Multi-Material Lightweight Vehicle project, a collaboration with the U.S. DOE and Vehma International, illustrates the automaker's efforts to move toward lighter-weight materials such as carbon fiber, aluminum, and advanced high-strength steels.
Article

High-strength sheet steel that bends

2014-05-22
Novel nanostructured AHSS sheet is readily cold-formable on existing production systems. NanoSteel, which developed the new AHSS alloys, is working to provide samples for trial by automakers such as General Motors as the new metals near the end of performance trials by domestic and foreign steel mills.
Article

Book explores use of aerodynamics in cars, trucks, trains

2014-03-05
SAE International’s “Theory and Applications of Aerodynamics for Ground Vehicles” provides an introduction to ground vehicle aerodynamics and methodically guides the reader through the various aspects of the subject.
Article

Jewel-like lens highlights Ford F-150 LED headlamp

2014-03-19
Ford is using a highly engineered lens with 16 precision optical surfaces and 80 facets in the upcoming 2015 F-150's headlamp to re-create as much as possible a daytime quality of light after the sun goes down. The automaker says no other light-duty pickup truck on the road today uses LED headlamps.
Article

Power MiniLEDs

2014-03-19
Vishay Intertechnology, Inc. offers a new series of power MiniLEDs in ultra-compact surface-mount device packages.
Article

Nissan develops high-volume, fully recyclable composite liftgate

2014-07-14
Engineers from Nissan Technical Center NA detail the automaker's efforts to advance composite structural closures by developing and producing a high-volume, fully recyclable composite liftgate with low metal content, which debuted on the 2014 Rogue.
Article

Methodology developed for safer hood design

2014-02-12
The methodology enables material selection and design optimization of energy absorbers for pedestrian protection based on a simple laboratory test and FE model, eliminating the need for extensive vehicle testing.
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