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Graphene composites for cars

2014-10-03
Polymer composites reinforced with the "wonder material" graphene could cut structural weight by a third or more, researchers claim.
Article

Aluminum laser-welded blanks

2014-08-15
Shiloh Industries claims to offer the industry’s lightest aluminum door blank for mass production without compromising part integrity or formability, allowing automakers to further reduce mass compared to existing methods.
Article

Nissan develops high-volume, fully recyclable composite liftgate

2014-07-14
Engineers from Nissan Technical Center NA detail the automaker's efforts to advance composite structural closures by developing and producing a high-volume, fully recyclable composite liftgate with low metal content, which debuted on the 2014 Rogue.
Article

In search of the lightweight, multi-material car

2014-09-16
Steel, aluminum, and plastics are vying for additional assignments as automakers look for ways to lightweight vehicles to meet the U.S. government's 2025-mandated 54.5-mpg fleet average.
Article

Lightweight constant velocity joint

2017-10-04
GKN Driveline’s VL3 constant velocity joint system is a lighter, more efficient and stronger CV joint that delivers increased torque in a more compact design.
Article

2018 Honda Accord drops mass, adds turbos and 10-speed

2017-07-14
Designed in Japan with exterior surfacing finalized at Honda’s California studio, the 2018 Accord is up to 176 lb (89 kg) lighter than the outgoing model, depending on trim level. Key technical features include two new turbocharged gasoline engines, the first use of a 10-speed automatic transaxle (Honda’s own 10AT) in front-drive sedan, and the return to the low-cowl/thin pillar body architecture.
Article

Automotive prepares for 3D printed-part assault

2017-12-04
The use cases for three-dimensional printed automobile parts are plentiful, but production applications of the additive manufacturing process have been almost non-existent -- until now.
Article

Sportier TLX all about proportion and performance

2014-08-12
Replacing the TSX and TL models, the all-new 2015 TLX is positioned at the heart of the Acura sedan lineup, boasting two advanced new powertrains, including a “world’s first” eight-speed DCT with torque converter, and next-generation handling technologies.
Article

Cetim, Momentive develop composite crashbox concept

2014-08-01
Researchers aim to develop a composite crashbox suitable for 1000 parts/day production at low cost and adapted to current mass-market vehicle design. Various matrixes, preform types, and manufacturing processes have been evaluated by axial and 15° off-axis crash tests. Solutions for short-term development are proposed, with 66% weight reduction compared to current steel parts, and an estimated price of less than €5 per saved kg.
Article

Hyundai, Ford pursue structural composites despite challenges

2014-06-17
Industry experts at Hyundai and Ford address the opportunities and challenges involved with moving toward composite-intensive vehicles. The Ford Multi-Material Lightweight Vehicle project, a collaboration with the U.S. DOE and Vehma International, illustrates the automaker's efforts to move toward lighter-weight materials such as carbon fiber, aluminum, and advanced high-strength steels.
Article

High-strength sheet steel that bends

2014-05-22
Novel nanostructured AHSS sheet is readily cold-formable on existing production systems. NanoSteel, which developed the new AHSS alloys, is working to provide samples for trial by automakers such as General Motors as the new metals near the end of performance trials by domestic and foreign steel mills.
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