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Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation

2012-02-15
Moir� method is useful to measure the shape and the whole-field distributions of displacement and strain of structures. There are many kinds of moir� methods such as geometric moir� method, sampling moir� method, Fourier transform moir� method, moir� interferometry, shadow moir� method and moir� topography. Grating method analyzing directly deformation of a grating without any moir� fringe pattern is considered as an extended technique of moire method. Phase analysis of the moire fringe patterns and the grating patterns provides accurate measurements of shapes or displacement and strain distributions. Some applications of these moir� methods and grating methods to dynamic shape and strain distribution measurements of a rotating tire, sub-millimeter displacement measurements from long distance for landslide prediction, real-time shape measurements with micro-meter order accuracy, etc. are shown. Presenter Yoshiharu Morimoto, Moire Institute Inc.
Journal Article

Correlation Model of Subjective and Objective Evaluation Based on Grey GM(0,N) for Automobile Sound Quality

2018-04-18
Abstract Correlation analysis of subjective and objective evaluation for automobile sound quality is an important topic in automobile technology fields. In view of the deficiency of multi-dimensional linear regression analysis and the theoretical merits of grey system method, grey comprehensive relational degree was calculated to analyze the contribution of objective evaluation data to subjective evaluation. The main objective variables affecting the subjective feeling were determined. The variables include loudness, sharpness and shaking degrees. Grey GM(0,4) model was established as a quantitative expression for describing the subjective and objective evaluation correlation. The results of residual test and posterior-variance-test show that the established model was accurate and the model can be used to analyze and predict subjective and objective evaluation data of automobile sound quality.
Journal Article

Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation

2011-04-12
2011-01-0029
Virtual testing is a method that simulates lab testing using multi-body dynamic analysis software. The main advantages of this approach include that the design can be evaluated before a prototype is available and virtual testing results can be easily validated by subsequent physical testing. The disadvantage is that accurate specimen models are sometimes hard to obtain since nonlinear components such as tires, bushings, dampers, and engine mounts are hard to model. Therefore, virtual testing accuracy varies significantly. The typical virtual rigs include tire and spindle coupled test rigs for full vehicle tests and multi-axis shaker tables for component tests. Hybrid simulation combines physical and virtual components, inputs and constraints to create a composite simulation system. Hybrid simulation enables the hard to model components to be tested in the lab.
Journal Article

Instantaneous Engine Speed Measurement and Processing for MFB50 Evaluation

2009-11-02
2009-01-2747
Evaluation of MFB50 is very useful for combustion control, since it gives an evaluation of the combustion process effectiveness. Real-time monitoring its value enables to detect for example the kind of combustion that is taking place (useful for example for HCCI applications), or could provide important information to improve real-time combustion control. While it is possible to determine the position where the 50% of mass burned inside the cylinder is reached using an in-cylinder pressure sensor, this work proposes to obtain this information from the engine speed fluctuation measurement. In-cylinder pressure sensors in fact are still not so common for on-board applications, since their cost will constitute an important portion of the whole engine control system cost.
Journal Article

Prediction of Vehicle Interior Noise from a Power Steering Pump using Component CAE and Measured Noise Transfer Functions of the Vehicle

2010-04-12
2010-01-0509
In response to the growing demand for fuel economy, we are developing a high-efficient variable displacement pump for hydraulic power steering systems. In order to develop a quiet variable displacement pump which generates lower noise for better vehicle interior sound quality, we have been developing a simulation tool which includes hydraulic analysis, vibration analysis, and vehicle interior noise analysis which combines simulation outputs and measured noise transfer functions of the targeted vehicle. This paper provides both validation results of the simulation tool and application examples to design improvement to conclude the effectiveness of the simulation tool developed.
Journal Article

Comparative Assessment of Multi-Axis Bushing Properties Using Resonant and Non-Resonant Methods

2013-05-13
2013-01-1925
Shaped elastomeric joints such as engine mounts or suspension bushings undergo broadband, multi-axis loading; however, in practice, the elastomeric joint properties are often measured at stepped single frequencies (non-resonant test method). This article helps provide insight into multi-axis properties with new benchmark experiments that are designed to permit direct comparison between system resonant and non-resonant identification methods of the dynamic stiffness matrices of elastomeric joints, including multi-axis (non-diagonal) terms. The joints are constructed with combinations of inclined elastomeric cylinders to control non-diagonal terms in the stiffness matrix. The resonant experiment consists of an elastic metal beam end-supported by elastomeric joints coupling the in-plane transverse and longitudinal beam motion.
Journal Article

New Vibration Control Methodology in Engine Mount System for Low-Fuel Consumption Engines

2013-04-08
2013-01-1703
With growing demands for better fuel economy and reduced carbon emissions there is a need for smaller and more fuel efficient engines. At the same time, to improve passenger comfort there are also demands placed on improved vehicle quietness [1]. A Homogeneous Charge Compression Ignition (HCCI) system or a higher compression ratio system can be used to obtain better fuel economy but the enhanced combustion rate causes an increase in engine vibration in the medium to high frequency range [2, 3]. To ensure vehicle quietness, this issue of structure-borne noise that is transmitted from the engine mounts to the body must be addressed. In this paper a simple anti-vibration active mount system is introduced that can significantly reduce structure-borne noise at medium to high frequencies. This is achieved by adding mass to the insulator which leads to resonance at lower frequencies, in order to obtain double anti-vibration performance.
Journal Article

Objective Evaluation of Interior Sound Quality in Passenger Cars Using Artificial Neural Networks

2013-04-08
2013-01-1704
In this research, the interior noise of a passenger car was measured, and the sound quality metrics including sound pressure level, loudness, sharpness, and roughness were calculated. An artificial neural network was designed to successfully apply on automotive interior noise as well as numerous different fields of technology which aim to overcome difficulties of experimentations and save cost, time and workforce. Sound pressure level, loudness, sharpness, and roughness were estimated by using the artificial neural network designed by using the experiment values. The predicted values and experiment results are compared. The comparison results show that the realized artificial intelligence model is an appropriate model to estimate the sound quality of the automotive interior noise. The reliability value is calculated as 0.9995 by using statistical analysis.
Journal Article

Development of New V6 3.5L Gasoline Engine for ACURA RLX

2013-04-08
2013-01-1728
Honda has developed a new next-generation 3.5 L V6 gasoline engine using our latest Earth Dreams Technology. The overall design objective for the engine was to reduce CO₂ emissions and provide driving exhilaration. The Earth Dreams Technology concept is to increase fuel economy while reducing emissions. To achieve this and provide an exhilarating driving experience, 3-stage Variable Valve Timing and Lift Electronic Control (VTEC) was combined with the Variable Cylinder Management (VCM) system. This valve train technology in conjunction with Direct Injection (DI), resulted in dramatic improvements in output (a 3.3% increase) and combined mode fuel economy (20% reduction). Helping to achieve Midsize Luxury Sedan level NV, a new mount system was developed to reduce engine vibrations during three-cylinder-mode operation. In this paper, we will explain the 3-stage VTEC with VCM + DI system, friction reducing technology, and the structure and benefit of the new engine mount system.
Journal Article

Automotive AC System Induced Refrigerant Hiss and Gurgle

2013-05-13
2013-01-1890
Traditional IC engine powered vehicles readily mask the lower amplitude transients like hiss, clicks and slight tones. However, due to the popularity and expected increase in number of hybrid and electrically driven automobiles all around the world, all the OEMs are concerned about the vehicle interior quietness and sound quality. Refrigerant system induced hiss/gurgle is quite normal phenomenon but its excessive levels and frequent occurrences can be objectionable to demanding customers. Introduction of new environmentally friendly refrigerants (HFO-1234yf), A/C compressors with built-in oil separation (reduced damping in evaporator), and use of IHX with coupled suction and liquid lines, may lead to increased refrigerant system induced hiss and gurgle. Operation of typical A/C system generates steady-state and transient noises that consist of audible tones and high frequency hiss.
Journal Article

Research on Vibration Isolation of Semi-Active Controlled Hydraulic Engine Mount with Air Spring

2014-04-01
2014-01-0008
Aiming at the abnormal vibration of driver seat of a passenger car in idle condition, vibration acceleration of engine, frame and seat rail was tested to identify vibration sources. Order tracking and spectrogram analysis indicated that the second order self-excitation of engine was the main cause. To solve the problem, semi-active controlled hydraulic engine mount with air spring of which characteristics could shift between a high dynamic stiffness and a low one was applied. Then the structure and principle of the mount with variable characteristics was introduced and control mode was analyzed. Dynamic characteristics were obtained by bench test. With sample mount applied, vibration of seat rail was tested again in multiple vehicle and engine working conditions. Dates showed that abnormal vibration in idle condition was extremely reduced and the mount could also meet the requirement of engine to dynamic stiffness in driving conditions.
Journal Article

Active Control of Engine-Induced Vibrations in Automotive Vehicles through LPV Gain Scheduling

2014-04-01
2014-01-1686
In this paper, a control approach for the active reduction of engine-induced vibrations in automotive vehicles is presented. As a controller, a discrete-time multiple input multiple output (MIMO) disturbance-observer-based state-feedback controller is designed using linear parameter-varying (LPV) gain-scheduling techniques. The use of LPV control design techniques has the advantage that the stability of the overall system is guaranteed even when the gain-scheduling parameters are changing. The control approach is validated experimentally with an active vibration control system installed in a Golf VI Variant. Two inertia-mass actuators (shakers) and two accelerometers are attached to the engine mounts. Nine frequency components are targeted in the reduction and excellent results are achieved in vehicle driving tests for constant and time-varying engine speeds.
Journal Article

Vehicle Interior Sound Quality Analysis by Using Grey Relational Analysis

2014-04-01
2014-01-1976
In this paper, the relationship was investigated between objective psychoacoustic parameters, A-weighted sound pressure level (SPL) and the results of the subjective evaluation by using grey relational analysis (GRA). The sounds were recorded with eight different passenger cars at four different running conditions. The sound quality indices were calculated, including loudness, sharpness, roughness, fluctuation, and A-weighted SPL. Subjective evaluation was performed by thirty subjects using rating scale method. GRA was compared with traditional correlation analysis, and the comparison shows that some hidden information which could not be found in the traditional correlation analysis was revealed. In order to know the further relationship between fluctuation and subjective evaluation, another subjective evaluation was performed by the same 30 subjects. The result demonstrates that the relationship revealed from GRA is correct.
Journal Article

Ride Optimization for a Heavy Commercial Vehicle

2014-04-01
2014-01-0843
The ride comfort of the commercial vehicle is mainly affected by several vibration isolation systems such as the primary suspension system, engine mounting system and the cab mounting system. A rigid-flexible coupling model for the truck was built and analyzed in multi-body environment (ADAMS). The method applying the excitation on the wheels center and the engine mountings in time domain was presented. The variables' effects on the ride performance were studied by design of experiment (DOE). The optimal design was obtained by the co-simulation of the ADAMS/View, iSIGHT and Matlab. It was found that the vertical root mean square (RMS) acceleration and frequency-weighted RMS acceleration on the seat track were reduced about 17% and 11% respectively at different speeds relative to baseline according to ISO 2631-1.
Journal Article

Optimization of a Porous Ducted Air Induction System Using Taguchi's Parameter Design Method

2014-04-01
2014-01-0887
Taguchi method is a technology to prevent quality problems at early stages of product development and product design. Parameter design method is an important part in Taguchi method which selects the best control factor level combination for the optimization of the robustness of product function against noise factors. The air induction system (AIS) provides clean air to the engine for combustion. The noise radiated from the inlet of the AIS can be of significant importance in reducing vehicle interior noise and tuning the interior sound quality. The porous duct has been introduced into the AIS to reduce the snorkel noise. It helps with both the system layout and isolation by reducing transmitted vibration. A CAE simulation procedure has been developed and validated to predict the snorkel noise of the porous ducted AIS. In this paper, Taguchi's parameter design method was utilized to optimize a porous duct design in an AIS to achieve the best snorkel noise performance.
Journal Article

Development of Tool for Evaluation of Automotive Conformity of FM Receivers Using Two-Stage Method

2015-04-14
2015-01-0225
The suitability of FM radio receivers for automotive applications has conventionally been evaluated by evaluating the reception characteristics of broadcast waves while conducting repeated driving tests in a special test environment. Because the evaluation of sound quality while driving relies upon the auditory judgment of a limited range of test subjects, these tests present issues in terms of the reproducibility and objectivity of the evaluations. In order to resolve these issues, a method of evaluating the suitability of FM receivers for automotive applications through the creation of a virtual radio wave environment on a PC was developed (this has been termed the “Two-Stage method”). In the research described in this paper, the Two-Stage method was used to analyze the effect of multipath distortion on FM receivers when driving through arbitrary radio wave propagation environments.
Journal Article

Enhancing Sound Quality in Bluetooth Audio Systems Using Kalman Filtering

2015-04-14
2015-01-0226
Bluetooth communication systems are constrained to use a low cost filtering technology, which requires designers to implement inexpensive noise reduction techniques. Improving Bluetooth sound and audio quality has been a topic of research over the years. Sound and audio quality in vehicles are areas that still require improvements in order to achieve better customer experience when using Bluetooth communication systems. This paper proposes a low cost, simple, and effective method to reduce noise in Bluetooth systems using Kalman Filtering. Our novel method is proposed to be used in vehicular Bluetooth applications. We have created a MATLAB/SIMULINK model to validate the proposed method. Results have demonstrated significant noise reduction and improvement to the processed speech signals.
Technical Paper

Optimizing an Automotive HVAC System for Enhancement of Acoustic Comfort

2021-09-15
2021-28-0147
The Indian automotive industry is going through a rapid transformation phase. Regulatory emission norms such as, migration from BSIV to BSVI engine, increased adoption of μ-hybrid, full electric and autonomous cars are examples of such rapid transformation. The upgradation of internal combustion engines for compliance with new regulatory norms (e.g., from BSIV to BSVI) has caused a significant change in the automotive acoustic performance. As the powertrain system are being upgraded and getting quieter, the on-board Heating, Ventilation and Air-Conditioning system (HVAC) system emerges as one of the prominent noise sources which strongly influences overall refinement levels inside the cabin. This in turns is affecting overall feeling of passenger’s comfort. The HVAC system of an automobile is a compact and yet a complex system designed to provide thermal comfort inside the car cabin.
Technical Paper

Numerical and Experimental Investigation and Refinement of Automotive HVAC Flow Induced Noise

2021-08-31
2021-01-1056
Automotive heating ventilating and air conditioning (HVAC) noise is a very big concern for original equipment manufacturers (OEM) and suppliers. It turns out to be more challenging as the demand for acoustic comfort is increasing day by day. Many times an existing HVAC with some minor changes (mostly the vehicle fitment points) is proposed for face-lift vehicle but the performance expectation is far beyond the existing one due to market demand. One of the critical requirements is enhanced sound quality. To achieve that either experimental testing or numerical simulation is adopted. In either of these cases, it ends up with high number of experiments or increased simulation cost due to aero-acoustic simulation. Hence a combined approach is followed in order to investigate and improve the noise sources of an existing HVAC. The present paper describes this approach in details by doing numerical flow simulation followed by experimental investigation.
Technical Paper

Acoustic Model Reduction for the Design of Acoustic Treatments

2021-08-31
2021-01-1057
Due to constant evolution in both noise regulations and noise comfort standards, noise reduction inside the vehicle remains one of the main issues faced today by the automotive industry. One of the most efficient methods for noise reduction is the introduction of acoustic treatments, made of multilayered trimmed panels. Constraints on these components, such as weight, packaging space and overall sound quality as well as the amount of possible material and geometrical combinations, have led automotive OEMs to use innovative methods, such as numerical acoustic simulation, so as to evaluate noise transmission in a fast and cost-effective way. While the computational cost for performing such analyses is insignificant for a limited number of configurations, the evaluation of multiple design parameter combinations early in the design stage can lead to non-viable computation times in an industrial context.
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