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Induction machines (IM) are considered work horse for industrial applications due to their rugged, reliable and inexpensive nature; however, their low power density restricts their use in volume and weight limited environments such as an aerospace, traction and propulsion applications. Given recent advancements in additive manufacturing technologies, this paper presents opportunity to improve power density of induction machines by taking advantage of higher slot fill factor (SFF) (defined as ratio of bare copper area to slot area) is explored. Increase in SFF is achieved by deposition of copper in much more compact way than conventional manufacturing methods of winding in electrical machines. Thus a design tradeoff study for an induction motor with improved SFF is essential to identify and highlight the potentials of IM for high power density applications and is elaborated in this paper.

This specification covers premium quality bolts and screws made of 6Al - 4V titanium alloy.

AS9131 - This standard defines the common nonconformance data definition and documentation that an internal or external supplier or sub-tier supplier must submit when informing a customer of a nonconformity. The requirements shall be are applicable for reporting a nonconforming product to the owner/operator (i.e., end item user), if specified by contract. Reporting of nonconformance data, either electronically or conventionally on paper, is subject to the terms and conditions of the contract. This also includes, where applicable, data access under export control regulations.

This is the Microsoft Word® version of AS9101D, which defines the content and the presentation of the Assessment Report for the AS9100 standard. AS9101DW is an historical document; it has been superseded by AS9101E (note: there is not a Word version of this standard).

This is the Microsoft Word® version of AS9101C, which defines the content and the presentation of the Assessment Report for the AS9100 standard. AS9101CW is an historical document; a newer version, AS9101DW, exists.

This technical paper collection contains 41 reliability and robust design papers. Topics covered include: axiomatic design; reliability testing, model validation and verification; reliability-based design optimization; assessment of reliability and robustness and reliability applications; design for Six Sigma; decision under uncertainty/uncertainty modeling; and reliability and robust design in automotive aero-thermal and fluid systems.

The 24 vehicle aerodynamic papers in this technical paper collection cover topics such as cooling airflow, aerodynamic optimization and aero add-ons, transient flows and effects, and wind tunnel development and simulation tools.

The presentation describes the aerodynamic development and optimization process of the three different new models of the Audi A6/A7 family. The body types of these three models represent the three classic aerodynamic body types squareback, notchback and fastback. A short introduction of the flow structures of these different body types is given and their effect on the vehicle aerodynamic is described. In order to achieve good aerodynamic performance, the integration into the development process of the knowledge about these flow phenomena and the breakdown of the aerodynamic resistance into its components friction- and pressure drag as well as the induced drag is very important. The presentation illustrates how this is realized within the aerodynamic development process at Audi. It describes how the results of CFD simulations are combined with wind tunnel measurements and how the information about the different flow phenomena were used to achieve an aerodynamic improvement.

Silicones have been utilized in multiple industries in the last 50 years and their applications are still expanding as technology grows. Ice phobic coatings, as an example, have been utilized on lock walls, navigation channels, wind turbines, hydropower intakes, and aircraft. Without protection these applications have a high risk of failure in the functions they perform. For example, ice build up on an aircraft?s aerodynamic surfaces increases drag which reduces lift during flight operations. Utilizing a silicone ice phobic coating significantly reduces the adhesion of ice to aerodynamic surfaces. Compared to other polymeric materials, silicones are known for their broad operating temperature range and lend themselves to excellent performance in a variety of harsh environments. Especially in low temperatures where ice adhesion is a concern, silicones retain their elastomeric physical properties and low modulus.

The increasing complexity of aerospace products and programs and the growing competitive pressure is facilitating the aggregation of small, medium and large enterprises of certain geographical regions into more integrated and collaborative entities (clusters). Clusters are by their same nature formed by heterogeneous companies, with huge differences not only in size but also for their core competences: such a diversity is a strength of the cluster, but it also increases its complexity. The purpose of this paper is to describe a benchmarking methodology that can be adopted to assess the performances of companies belonging to a cluster from different perspectives: economics and financials, competitive differentiators, specific know how, business strategies, production and logistic effectiveness, quality of core and supporting processes.

“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. The quality of fluids used in aviation, such as oil or fuel, is an extremely important safety issue. One way to reliably monitor fluids is through the use of special measurement sensors. In the episode “Fluid Measurements and Avionics” (9:13), an engineer at Meggitt demonstrates the capabilities of time-domain reflectometry sensors, explaining how they are assembled and used. The business case for monitoring oil and fuel degradation, and how to proactively take advantage of preventative maintenance is also explained.

“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Extreme environment sensors require extreme environment cables that can reliably perform in temperatures up to 2300° F, withstand intense vibration, and have extraordinary strength. In the episode “Sensors: Noise Avoidance and Cable Manufacturing” (8:53), an engineer at Meggitt Sensing Systems demonstrates the intricate process of developing cable for sensors used in these situations.

“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. When automotive and aerospace manufacturers look for a material with superior lightweight and strength characteristics, they often look no further than composite materials. In the episode “Composite Materials: New Trends in Automotive Design” (10:20), an engineer from Molded Fiber Glass Research Company demonstrates how they develop and test the properties of composite materials, and an engineer at MirTEQ Incorporated discusses designing molds for an aftermarket composite part.

Racing Green Endurance: An EV Record will focus on what a small team of ambitious and talented engineers can do when they have a dream! Back in 2009, a team of graduates from Imperial College London came together to do something radical to change the public perception of electric vehicles forever. They came up with the idea to design and build the world's longest range electric car, and then drive it down the longest and toughest road in the world; the 26,000km Pan-American Highway! Racing Green Endurance: An EV Record will share the story from start to finish, and will also focus on the technology used to achieve such a feat, with particular mention of the electric motors. Presenter Alexander Schey, Imperial College London

“Spotlight on Design” features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. In the episode “Composite Materials: Advanced Materials and Lightweighting” (30:20), Molded Fiber Glass Companies, known for its deep involvement in the creative development of the molded fiberglass process for the Corvette, demonstrates the manufacturing of sheet molded composite for fiberglass parts. Tanom Motors introduces the Tanom Invader, a blend between an automobile and a motorcycle made exclusively with composite materials. Finally, Euro-Composites demonstrates the manufacturing of honeycomb core material made out of aramid paper and phenolic resin used in aircraft structures.

The need for light-weighting of automotive structures has spurred on a tremendous amount of interest in and development of low cost carbon fiber composite materials and manufacturing. This presentation provides a description of the commercial carbon fiber concept compared to traditional aerospace and specialty carbon fiber products. A specific update is presented on the development and commercialization of new low cost carbon fiber based on lignin / PAN precursor technology. The second focus of the presentation is on carbon fiber composite manufacturing processes, including carbon SMC, RTM, prepregs, and thermoplastic processes. Advantages and disadvantages of these processes are discussed, especially related to low cost manufacturing. Presenter George Husman, Zoltek Companies Inc.

The CAN protocol has served the automotive and related industries well for over twenty-five (25) years now; with the original CAN protocol officially released in 1986 followed by the release of CAN 2.0 in 1991. Since then many variants and improvements in CAN combined with the proliferation of automotive onboard microprocessor based sensors and controllers have resulted in CAN establishing itself as the dominant network architecture for automotive onboard communication in layers one (1) and two (2). Going forward however, the almost exponential growth of automotive onboard computing and the associated devices necessary for supporting said growth will unfortunately necessitate an equivalent growth in the already crowded wired physical infrastructure unless a suitable wireless alternative can be provided. While a wireless implementation of CAN has been produced, it has never obtained real traction within the automotive world.

DSM will present various application solutions in High Performance Plastics enabling to significant weight or friction reduction and thus to reduced fuel consumption and/or emission levels, and on top of that to lower system costs. Typical Eco+ Solutions Examples to be presented are: - Friction Reduction: Nylon 46 in chain tensioners yielding up to 1 % fuel reduction - Weight Reduction (metal-to-plastic conversion): Nylon 46 with long term temperature resistance upto 230 C in turbo components, Nylon 6 in oil pans/sumps, PET in plastic precision parts, Nylon 46 in gears, many other examples - Electrification: Nylon 46 in start/stop and e-motor components, TPC in HV cables - System Cost optimization: High Flow PA6 in various components, TPC in Brake Tubes - Improved LCA: biobased materials as PA410 and TPC-Eco Typical Application Solutions concern: air induction systems, engine and transmission components, electrical systems, structural&safety parts.