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Induction machines (IM) are considered work horse for industrial applications due to their rugged, reliable and inexpensive nature; however, their low power density restricts their use in volume and weight limited environments such as an aerospace, traction and propulsion applications. Given recent advancements in additive manufacturing technologies, this paper presents opportunity to improve power density of induction machines by taking advantage of higher slot fill factor (SFF) (defined as ratio of bare copper area to slot area) is explored. Increase in SFF is achieved by deposition of copper in much more compact way than conventional manufacturing methods of winding in electrical machines. Thus a design tradeoff study for an induction motor with improved SFF is essential to identify and highlight the potentials of IM for high power density applications and is elaborated in this paper.

Honda R&D Technical Review is a periodical containing research papers related to Honda R&D Center activities worldwide that cover automobile, motorcycle, power products, aircraft engine, and other fundamental technologies. Honda Motor offers a book for the April 2021 issue with 104 pages containing 12 papers focusing on the following latest topics: Technology for Prediction of Contactor Noise for Electric-powered Vehicle Batteries Reduction of Internal Resistance in High Capacity Lithium-ion Batteries with 3D Lattice-structured Electrode Predictive Technique for Seat Belt Submarining Injury by Triaxial Iliac Load Cell

This specification covers premium quality bolts and screws made of 6Al - 4V titanium alloy.

This SAE Standard provides performance and general design requirements and related test procedures for a combination tail and floodlamp for use on industrial wheeled equipment that may be operated on public roads.

AS9131 - This standard defines the common nonconformance data definition and documentation that an internal or external supplier or sub-tier supplier must submit when informing a customer of a nonconformity. The requirements shall be are applicable for reporting a nonconforming product to the owner/operator (i.e., end item user), if specified by contract. Reporting of nonconformance data, either electronically or conventionally on paper, is subject to the terms and conditions of the contract. This also includes, where applicable, data access under export control regulations.

This is the Microsoft Word® version of AS9101D, which defines the content and the presentation of the Assessment Report for the AS9100 standard. AS9101DW is an historical document; it has been superseded by AS9101E (note: there is not a Word version of this standard).

This is the Microsoft Word® version of AS9101C, which defines the content and the presentation of the Assessment Report for the AS9100 standard. AS9101CW is an historical document; a newer version, AS9101DW, exists.

Batteries pose one of the biggest challenges and opportunities on the road to electrifying the automobile. The success or failure of hybrid, plug-in, and electric vehicles is highly dependent on their batteries. The 8 papers in this technical paper collection focus on modeling of cells and packs behavior, plug-in hybrid vehicle batteries, and safety standards.

This technical paper collection contains 41 reliability and robust design papers. Topics covered include: axiomatic design; reliability testing, model validation and verification; reliability-based design optimization; assessment of reliability and robustness and reliability applications; design for Six Sigma; decision under uncertainty/uncertainty modeling; and reliability and robust design in automotive aero-thermal and fluid systems.

"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing costs, improving quality, safety or environmental impact, and achieving regulatory compliance. Sensors are essential to the safety, efficiency, and dependability of modern vehicles. Crash sensors can anticipate a collision faster than humans would, and tire pressure sensors can alert the driver or pilot in case action is needed. In the episode "Sensors: Advanced Safety" (20:36) Continental engineers look at the evolution of passive safety systems, discuss the changes in sensors over the last ten years and what is coming next. Engineers at Meggitt demonstrate how tire pressure monitoring system sensors for aerospace are built and tested.

"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. In the episode "Automated Vehicles: Sensors and Future Technologies" (24:31), highly automated driving is looked at in detail as the culmination of years of research in automotive technology, sensors, infrastructure, software, and systems integration. Real-life case studies show how organizations are actually developing solutions to the challenge of making cars safer with less driver intervention. IAV Automotive Engineering demonstrates how a highly automated vehicle capable of lane changing was created.

"Spotlight on Design: Insight" features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Automated driving is made possible through the data acquisition and processing of many different kinds of sensors working in unison. Sensors, cameras, radar, and lidar must work cohesively together to safely provide automated features. In the episode "Automated Vehicles: Converging Sensor Data" (8:01), engineers from IAV Automotive Engineering discuss the challenges associated with the sensor data fusion, and one of Continental North America’s technical teams demonstrate how sensors, radars, and safety systems converge to enable higher levels of automated driving.

"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. In the episode "Diagnostics and Prognostics: Proactive Maintenance and Failure Prevention" (21:04), Delphi engineers explain how they leverage the growing number of sensors and computing power in vehicles to diagnose and proactively solve emerging mechanical or electronic problems, before a breakdown occurs. This video also looks at the next generation of automotive telematics, with HEM Data demonstrating how in-vehicle data acquisition is used to monitor the inner workings of vehicles.

Ford's thermal management with batteries. Presenter Robert Taenaka, Ford Motor Co.

Wireless power transfer (WPT) of plug-in and battery electric vehicles (PEV�s) rely on loosely coupled transformer operating in magnetic resonance to tune out reactive effects. Depending on the degree of coupling, such systems experience a single peak response that trends to bifurcate as the coefficient of coupling increases. This places additional burden on the WPT grid side power controller to not only manage the power transfer process but to manage the transmit coil to receiver coil reactive power in response to vehicle ground clearance and misalignment tolerance. In addition, the WPT rectified output voltage must dynamically match the vehicle on-board regenerative energy storage system (RESS). This paper examines the essentials of WPT operation and challenges facing the commercialization of wireless charging. Experimental results obtained from the Oak Ridge National Laboratory WPT apparatus are presented as validation of the theory. Presenter John Miller, ORNL

Hybrid systems have been available for several years now, and offer customers a decrease in fuel consumption and CO2 emissions at an incremental price. Hybrids, in some cases, have offered improved other customer benefits such as reduced noise, vibration and harshness or better acceleration and the satisfaction of increased societal benefit. Sometimes the vehicle utility is compromised by the volume dedicated to energy storage systems. Several hybrid architecture arrangements exist in the market, and offer various levels of hybrid feature. But considering acquisition cost and operating expense, most hybrid vehicles have not offered a direct total cost advantage when compared to non-hybrids. GM's new e-Assist system is highly integrated with the engine and transmission functionality, and takes advantage of the highest value fuel economy enablers available with light electrification.

The energy crisis and rising gas price in the 2000s led to a growing popularity of hybrid vehicles. Hyundai-Kia Motors has been challenging to develop the new efficient eco-technology since introducing the mild type compact hybrid electric vehicle for domestic fleet in 2004 to meet the needs of the increasing automotive-related environmental issues. Now Hyundai has recently debuted a full HEV for global market, Sonata Hybrid. This system is cost effective solution and developed with the main purpose of improving fuel consumption and providing fun to drive. Presenter Seok Joon Kim, Hyundai Motor Company

When vehicles share certain information wirelessly via Dedicated Short Range Communications (DSRC), they enable a new layer of electronic vehicle safety that, when needed, can generate warnings to drivers and even initiate automatic preventive actions. Vehicle location and velocity provided by Global Navigation Systems (GNSS), including GPS, are key in allowing vehicle path estimation. GNSS is effective in accurately determining a vehicle's location coordinates in most driving environments, but its performance suffers from obstructions in dense urban environments. To combat this, augmentations to GNSS are being contemplated and tested. This testing has been typically done using a reference GNSS system complimented by expensive military-grade inertial sensors, which can still fail to provide adequate reference performance in certain environments.

FutureSteelVehicle's (FSV) objective is to develop detailed design concepts for a radically different steel body structure for a compact Battery Electric Vehicle (BEV). It also will identify structure changes to accommodate larger Plug-In Hybrid (PHEV) and Fuel Cell (FCEV) vehicle variants. The presentation will demonstrate seven optimized structural sub-systems that contribute to the program's 35 percent mass reduction goals and meet its safety and life cycle emissions targets. It will explain the advanced design optimization process used and the resulting aggressive steel concepts. Presenter Jody R. Shaw, US Steel