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Technical Paper

Thoracic Injury Risk in Frontal Car Crashes with Occupant Restrained with Belt Load Limiter

1998-11-02
983166
In France, as in other countries, accident research studies show that the greatest proportion of restrained occupants sustaining severe injuries and fatalities are involved in frontal impact (70% and 50% respectively). In severe frontal impacts with restraint occupants and where intrusion is not preponderant, the oldest occupants very often sustain severe thoracic injuries due to the seat belt. In the seventies, a few cars were equipped in France with load limiters and it was thereby possible to observe a relationship between the force applied and the occupant's age with regard to this thoracic risk. The reduction of intrusion for the most violent frontal impacts, through optimization of car deformation, usually translates into an increase in restraint forces and hence thoracic risks with a conventional retractor seat belt for a given impact violence.
Technical Paper

Theory of Collision Avoidance Capability in Automated Driving Technologies

2018-04-03
2018-01-0044
This paper proposes a theory to analyze the collision avoidance capability of automated driving technologies. The theory gives answers to a fundamental question whether automated vehicles fall into extreme conditions at all rather than another question how a vehicle reacts under extreme conditions (is it as safe as driver?). The theory clarifies the following matters: There are two types of hazards to cause collisions, cognitive hazards and behavioral hazards. Cognitive hazards are handled by controlling the upper limit speed of the automated vehicle including when stopped. There are two methods for handling behavioral hazards, preparation and response. The response known well is the coping method activated when the hazard is detected in the dynamic (operational) level. The preparation is the coping method operating at all time in the semantic (tactical) level.
Technical Paper

The Establishment of Laboratory Test Method for Gelation of Engine Oil Containing Magnesium Detergents

2001-05-07
2001-01-1986
It has been reported that engine oils containing magnesium detergents gel under special conditions. The authors have previously reported on the mechanism by which magnesium detergents form needle crystals, which is the main cause of the gelation[1]. For this article, the authors conducted tests in actual vehicles using several types of engine oils containing magnesium detergents, including oils for which gelation problems have been reported in the market. The gelation was reproduced, and the test oils were ranked by their propensity to gel. In addition, a laboratory test method was used in which water and CO2 were mixed into engine oil under controlled conditions, then left stored in a bottle for twenty days, after which the kinematic viscosity and the quantity of insolubles of the mixture were measured. The study demonstrated the correlation between the laboratory test method and the actual vehicle tests.
Technical Paper

The Effect of Upper Body Mass and Initial Knee Flexion on the Injury Outcome of Post Mortem Human Subject Pedestrian Isolated Legs

2014-11-10
2014-22-0008
In the ECE 127 Regulation on pedestrian leg protection, as well as in the Euro NCAP test protocol, a legform impactor hits the vehicle at the speed of 40 kph. In these tests, the knee is fully extended and the leg is not coupled to the upper body. However, the typical configuration of a pedestrian impact differs since the knee is flexed during most of the gait cycle and the hip joint applies an unknown force to the femur. This study aimed at investigating the influence of the inertia of the upper body (modelled using an upper body mass fixed at the proximal end of the femur) and the initial knee flexion angle on the lower limb injury outcome. In total, 18 tests were conducted on 18 legs from 9 Post Mortem Human Subjects (PMHS). The principle of these tests was to impact the leg at 40 kph using a sled equipped with 3 crushing steel tubes, the stiffness of which were representative of the front face of a European sedan (bonnet leading edge, bumper and spoiler).
Technical Paper

The Effect of Angle on the Chest Injury Outcome in Side Loading

2009-11-02
2009-22-0014
Thoracic injury criteria and injury risk curves in side impact are based on impactor or sled tests, with rigid or padded surfaces while airbags are very common on current cars. Besides, the loading is generally pure lateral while real crashes or regulations can generate oblique loadings. Oblique tests were found in the literature, but no conclusion was drawn with regard to the effect of the direction on the injury outcome. In order to address these two limitations, a series of 17 side airbag tests were performed on Post Mortem Human Subjects (PMHS) at different severities and angles. The subjects were instrumented with accelerometers on the spine and strain gauges on the ribs. They were loaded by an unfolded airbag at different distances in pure lateral or 30 degrees forward. The airbag forces ranged from 1680 N to 6300 N, the injuries being up to 9 separated fractured ribs. This paper provides the test results in terms of physical parameters and injury outcome of the 17 subjects.
Technical Paper

THOR-05F Response in Sled Tests Inducing Submarining and Comparison with PMHS Response Corridors

2022-05-20
2021-22-0005
The Test Device for Human Occupant Restraint (THOR) is an advanced crash test dummy designed for frontal impact. Originally released in a 50th percentile male version (THOR-50M), a female 5th version (THOR-05F) was prototyped in 2017 (Wang et al., 2017) and compared with biofidelity sub-system tests (Wang et al., 2018). The same year, Trosseille et al. (2018) published response corridors using nine 5th percentile female Post Mortem Human Subjects (PMHS) tested in three sled configurations, including both submarining and non-submarining cases. The goal of this paper is to provide an initial evaluation of the THOR-05F biofidelity in a full-scale sled test, by comparing its response with the PMHS corridors published by Trosseille et al. (2018). Significant similarities between PMHS and THOR-05F were observed: as in Trosseille et al. (2018), the THOR-05F did not submarine in configuration 1, and submarined in configurations 2 and 3.
Technical Paper

Stereo Vision System for Advanced Vehicle Safety System

2007-04-16
2007-01-0405
In this paper, we will introduce a stereo vision system developed as a sensor for a vehicle's front monitor. This system consists of three parts; namely, a stereo camera that collects video images of the forward view of the vehicle, a stereo ECU that processes its output image, and a near-infrared floodlight for illuminating the front at night. We were able to develop an obstacle detection function for the Pre-Crash Safety System and also a traffic lane detection function for a Lane-Keeping Assist System. Especially in regard to the obstacle detection function, we were able to achieve real-time processing of the disparity image calculations that had formerly required long processing times by using two types of recently developed LSIs.
Technical Paper

Statistical Simulations to Evaluate the Methods of the Construction of Injury Risk Curves

2011-11-07
2011-22-0015
Several statistical methods are currently used to build injury risk curves in the biomechanical field. These methods include the certainty method (Mertz et al. 1996), Mertz/Weber method (Mertz and Weber 1982), logistic regression (Kuppa et al. 2003, Hosmer and Lemeshow 2000), survival analysis with Weibull distribution (Kent et al. 2004, Hosmer and Lemeshow 2000), and the consistent threshold estimate (CTE) (Nusholtz et al. 1999, Di Domenico and Nusholtz 2005). There is currently no consensus on the most accurate method to be used and no guidelines to help the user to choose the more appropriate one. Injury risk curves built for the WorldSID 50th side impact dummy with these different methods could vary significantly, depending on the sample considered (Petitjean et al. 2009). As a consequence, further investigations were needed to determine the fields of application of the different methods and to recommend the best statistical method depending on the biomechanical sample considered.
Technical Paper

Sensitivity of the WorldSID 50th and ES-2re Thoraces to Loading Configuration

2010-11-03
2010-22-0013
An ideal injury criterion should be predictive of the risk of injury across the range of loading conditions where it may be applied. The injury risk curve associated with this criterion should be applicable to all loading conditions. With respect to side impact, the injury risk curve should apply to pure lateral or oblique loading by rigid and padded walls, as well as airbags. Trosseille et al., (2009) reported that the number of fractured ribs was higher in pure lateral impact than in forward oblique interaction with an airbag. A good dummy criterion should be able to account for this difference. To evaluate various injury criteria with the WorldSID 50th and ES-2re dummies, the dummies were exposed to the same airbag loadings as the PMHS. The criteria measured in the dummy tests were paired with the rib fractures from the PMHS tests.
Technical Paper

Research of Occupant kinematics and Injury values of Hybrid III, THOR, and human FE model in Oblique Frontal Impact

2016-04-05
2016-01-1521
This paper describes impact kinematics and injury values of Hybrid III AM50, THOR AM50 and THUMS AM50 in simulated oblique frontal impact conditions. A comparison was made among them in driver and passenger seat positions of a midsize sedan car finite element (FE) model. The simulation results indicated that the impact kinematics of THOR was close to that of THUMS compared to that of the Hybrid III. Both THOR and THUMS showed z-axis rotation of the rib cage, while Hybrid III did not. It was considered that the rib cage rotation was due primarily to the oblique impact but was allowed by flexibility of the lumbar spine in THOR and THUMS. Lateral head displacement observed in both THOR and THUMS was mostly induced by that rotation in both driver seat and passenger seat positions. The BrIC, thorax and abdominal injury values were close to each other between THOR and THUMS, while HIC15 and Acetabulum force values were different.
Technical Paper

Pre-Collision System for Toyota Safety Sense

2016-04-05
2016-01-1458
Toyota Safety Sense is a safety system package developed to help drivers avoid accident types with a high frequency of occurrence. This paper deals with pre-collision system which forms the core of Toyota Safety Sense, especially Toyota Safety Sense P which uses a combined sensor configuration consisting of a monocular camera paired with millimeter wave radar, in order to achieve both high recognition performance and reliability. The use of a wide-angle monocular camera, millimeter wave radar integrated in the front grill emblem, and a collision determination algorithm for pedestrian targets enabled the development of a pre-collision system comprising detection capability of crossing pedestrians. Toyota has developed warning and pre-collision brake assist for driver to assist in avoiding a collision effectively; In addition, Pre-collision brake has achieved high level of performance for the drivers who cannot avoid a collision.
Technical Paper

Oxidation Stability of Automatic Transmission Fluids -A Study by the International Lubricants Standardization and Approval Committee (ILSAC) ATF Subcommittee

2001-05-07
2001-01-1991
The International Lubricant Standardization and Approval Committee (ILSAC) ATF subcommittee members have compared the two oxidation bench test methods, Aluminum Beaker Oxidation Test (ABOT) and Indiana Stirring Oxidation Stability Test (ISOT), using a number of factory-fill and service-fill ATFs obtained in Japan and in the US. In many cases, the ATFs were more severely oxidized after the ABOT procedure than after the same duration of the ISOT procedure. The relative severity of these two tests was influenced by the composition of the ATFs. The bench test oxidation data were compared with the transmission and the vehicle oxidation test data.
Technical Paper

Occupant Kinematics and Estimated Effectiveness of Side Airbags in Pole Side Impacts Using a Human FE Model with Internal Organs

2008-11-03
2008-22-0015
When a car collides against a pole-like obstacle, the deformation pattern of the vehicle body-side tends to extend to its upper region. A possible consequence is an increase of loading to the occupant thorax. Many studies have been conducted to understand human thoracic responses to lateral loading, and injury criteria have been developed based on the results. However, injury mechanisms, especially those of internal organs, are not well understood. A human body FE model was used in this study to simulate occupant kinematics in a pole side impact. Internal organ parts were introduced into the torso model, including their geometric features, material properties and connections with other tissues. The mechanical responses of the model were validated against PMHS data in the literature. Although injury criterion for each organ has not been established, pressure level and its changes can be estimated from the organ models.
Technical Paper

Objective Evaluation Method of On-Center Handling Characteristics

2001-03-05
2001-01-0481
This paper introduces vehicle test method, data processing and result parameters of an objective evaluation method to quantify on-center handling at freeway driving. Vehicle test is conducted on a flat straight road with a low frequency sinusoidal steering angle input. The result consists of eleven parameters that describe relations of two quantities such as gain, non-linearity and lag time.
Technical Paper

New Frictional Testing Method for Stamping Formability - Development of Dr. STAMP (Direct & Rapid, Surface Tribology Analyzing Method for Press) Method -

2003-10-27
2003-01-2812
Galvannealed steel sheet (GA) is very extensively used for vehicle panels. However ζ-phase (FeZn13) in GA coat causes poor stamping formability. Previously, there were no easy methods to evaluate the influence of ζ-phase on the frictional characteristics other than the X-ray diffraction method. This study will discuss the development of a new testing method: Dr. STAMP Method that is both efficient and convenient with pin-on-disc tester.
Technical Paper

Method of Improving Side Impact Protection Performance by Induction Hardening of Body Reinforcement Compatibility Between Safety and Weight Reduction in Body Engineering

1998-02-23
980550
A technique for induction-hardening local portions of vehicle body reinforcements press-formed of thin sheet steel has been developed, with the aim of ensuring occupant safety in a side collision. This technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement. Owing to this method, the weight of body reinforcements can be decreased. New induction-hardening systems have also been developed for the present technique. One is an apparatus which allows induction-hardening a part with a three-dimensionally curved surface. Another is a straightening quench technique used to retain the same dimensional accuracy as the original press-formed part.
Technical Paper

Investigations of Compatibility of ETBE Gasoline with Current Gasoline Vehicles

2006-10-16
2006-01-3381
Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.
Technical Paper

Investigation on Occupant Ejection in High Severity Rear Impact based on Post Mortem Human Subject Sled Tests

2011-11-07
2011-22-0005
Occupant protection in rear impact involves two competing challenges. On one hand, allowing a deformation of the seat would act as an energy absorber in low severity impacts and would consequently decrease the risk of neck injuries. However, on the other hand, large deformations of the seat may increase the likelihood of occupant ejection in high severity cases. Green et al., 1987 analyzed a total of 919 accidents in Great Britain. They found that occupant ejection resulted in a risk of severe injuries and fatalities between 3.6 and 4.5 times higher than those cases where no ejection was observed. The sample included single front, side and rear impacts as well as multiple impacts and rollover. The rate of belt use in the sample was 50%. While this analysis included all forms of impact scenarios, nevertheless, it highlights the relative injury severity of occupant ejection.
Technical Paper

Injury Risk Curves for the WorldSID 50th Male Dummy

2012-10-29
2012-22-0008
The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organisation for Standardisation (ISO/TC22/SC12/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonised dummy into regulations. The dummy is currently under evaluation at the Working Party on Passive Safety (GRSP) in order to be included in the pole side impact global technical regulation (GTR). Injury risk curves dedicated to this dummy and built on behalf of ISO/TC22/SC12/WG6 were proposed in order to assess the occupant safety performance (Petitjean et al. 2009). At that time, there was no recommendation yet on the injury criteria and no consensus on the most accurate statistical method to be used. Since 2009, ISO/TC22/SC12/WG6 reached a consensus on the definition of guidelines to build injury risk curves, including the use of the survival analysis, the distribution assessment and quality checks.
Technical Paper

Injury Risk Curves for the WorldSID 50th Male Dummy

2009-11-02
2009-22-0016
The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organization for Standardization (ISO/SC12/TC22/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonized dummy into regulations. More than 45 organizations from all around the world have contributed to this effort including governmental agencies, research institutes, car manufacturers and dummy manufacturers. The first production version of the WorldSID 50th male dummy was released in March 2004 and demonstrated an improved biofidelity over existing side impact dummies. Full-scale vehicle tests covering a wide range of side impact test procedures were performed worldwide with the WorldSID dummy. However, the vehicle safety performance could not be assessed due to lack of injury risk curves for this dummy. The development of these curves was initiated in 2004 within the framework of ISO/SC12/TC22/WG6 (Injury criteria).
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