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Technical Paper

The Influence of PRF and Commercial Fuels with High Octane Number on the Auto-ignition Timing of an Engine Operated in HCCI Combustion Mode with Negative Valve Overlap

2004-06-08
2004-01-1967
A single-cylinder engine was operated in HCCI combustion mode with different kinds of commercial fuels. The HCCI combustion was generated by creating a negative valve overlap (early exhaust valve closing combined with late intake valve opening) thus trapping a large amount of residuals (∼ 55%). Fifteen different fuels with high octane numbers were tested six of which were primary reference fuels (PRF's) and nine were commercial fuels or reference fuels. The engine was operated at constant operational parameters (speed/load, valve timing and equivalence ratio, intake air temperature, compression ratio, etc.) changing only the fuel type while the engine was running. Changing the fuel affected the auto-ignition timing, represented by the 50% mass fraction burned location (CA50). However these changes were not consistent with the classical RON and MON numbers, which are measures of the knock resistance of the fuel. Indeed, no correlation was found between CA50 and the RON or MON numbers.
Technical Paper

The Effect of Knock on the Heat Transfer in an SI Engine: Thermal Boundary Layer Investigation using CARS Temperature Measurements and Heat Flux Measurements

2000-10-16
2000-01-2831
It is generally accepted that knocking combustion influences the heat transfer in SI engines. However, the effects of heat transfer on the onset of knock is still not clear due to lack of experimental data of the thermal boundary layer close to the combustion chamber wall. This paper presents measurements of the temperature in the thermal boundary layer under knocking and non-knocking conditions. The temperature was measured using dual-broadband rotational Coherent anti-Stokes Raman Spectroscopy (CARS). Simultaneous time-resolved measurements of the cylinder pressure, at three different locations, and the heat flux to the wall were carried out. Optical access to the region near the combustion chamber wall was achieved by using a horseshoe-shaped combustion chamber with windows installed in the rectangular part of the chamber. This arrangement made CARS temperature measurements close to the wall possible and results are presented in the range 0.1-5 mm from the wall.
Technical Paper

Surge Detection Using Knock Sensors in a Heavy Duty Diesel Engine

2017-09-04
2017-24-0050
Improving turbocharger performance to increase engine efficiency has the potential to help meet current and upcoming exhaust legislation. One limiting factor is compressor surge, an air flow instability phenomenon capable of causing severe vibration and noise. To avoid surge, the turbocharger is operated with a safety margin (surge margin) which, as well as avoiding surge in steady state operation, unfortunately also lowers engine performance. This paper investigates the possibility of detecting compressor surge with a conventional engine knock sensor. It further recommends a surge detection algorithm based on their signals during transient engine operation. Three knock sensors were mounted on the turbocharger and placed along the axes of three dimensions of movement. The engine was operated in load steps starting from steady state. The steady state points of operation covered the vital parts of the engine speed and load range.
Technical Paper

Knock in Spark-Ignition Engines: End-Gas Temperature Measurements Using Rotational CARS and Detailed Kinetic Calculations of the Autoignition Process

1997-05-01
971669
Cycle-resolved end-gas temperatures were measured using dual-broadband rotational CARS in a single-cylinder spark-ignition engine. Simultaneous cylinder pressure measurements were used as an indicator for knock and as input data to numerical calculations. The chemical processes in the end-gas have been analysed with a detailed kinetic mechanism for mixtures of iso-octane and n-heptane at different Research Octane Numbers (RON'S). The end-gas is modelled as a homogeneous reactor that is compressed or expanded by the piston movement and the flame propagation in the cylinder. The calculated temperatures are in agreement with the temperatures evaluated from CARS measurements. It is found that calculations with different RON'S of the fuel lead to different levels of radical concentrations in the end-gas. The apperance of the first stage of the autoignition process is marginally influenced by the RON, while the ignition delay of the second stage is increased with increasing RON.
Technical Paper

Knock Sensor Based Virtual Cylinder Pressure Sensor

2019-01-15
2019-01-0040
Typically the combustion in a direct injected compression ignited internal combustion engine is open-loop controlled. The introduction of a cylinder pressure sensor opens up the possibility of a virtual combustion sensor which could enable closed-loop combustion control and thus the potential to counteract effects such as engine part to part variation, component ageing and fuel quality diversity. Closed-loop combustion control requires precise, robust and preferably cheap sensors. This paper presents a virtual cylinder pressure sensor based on the signal from the inexpensive but well proven knock sensor. The method used to convert the knock sensor signal into a pressure estimate included the stages: Phase correcting the raw signal, Filtering the raw signal, Scaling the signal to known thermodynamic laws and provided engine sensors signals and Reconstructing parts of the signal with other known models and assumptions.
Technical Paper

Investigation of End-Gas Temperature and Pressure Increases in Gasoline Engines and Relevance for Knock Occurrence

1997-05-01
971671
A detailed analysis of the end-gas temperature and pressure in gasoline engines has been performed. This analysis leads to a simplified zero-dimensional model, that considers both, the compression and the expansion of the end-gas by the piston movement, and the compression by the flame front. If autoignition occurs in the end-gas the sudden rise of the pressure and the heat release is calculated. The rate form of the first law of thermodynamics for a control volume combined with the mass conservation equation for an unsteady and a uniform-flow process are applied. The heat of formation in the end-gas due to the chemical activity has been taken into account. In addition, a chemical kinetic model has been applied in order to study the occurrence of autoignition and prediction of knock.
Technical Paper

Heat Release in the End-Gas Prior to Knock in Lean, Rich and Stoichiometric Mixtures With and Without EGR

2002-03-04
2002-01-0239
SI Engine knock is caused by autoignition in the unburnt part of the mixture (end-gas) ahead of the propagating flame. Autoignition of the end-gas occurs when the temperature and pressure exceeds a critical limit when comparatively slow reactions-releasing moderate amounts of heat-transform into ignition and rapid heat release. In this paper the difference in the heat released in the end-gas-by low temperature chemistry-between lean, rich, stochiometric, and stoichiometric mixtures diluted with cooled EGR was examined by measuring the temperature in the end-gas with Dual Broadband Rotational CARS. The measured temperature history was compared with an isentropic temperature calculated from the cylinder pressure trace. The experimentally obtained values for knock onset were compared with results from a two-zone thermodynamic model including detailed chemistry modeling of the end-gas reactions.
Technical Paper

Fuel Injection and Mean Swirl Effects on Combustion and Soot Formation in Heavy Duty Diesel Engines

2007-04-16
2007-01-0912
High-speed video imaging in a swirl-supported (Rs = 1.7), direct-injection heavy-duty diesel engine operated with moderate-to-high EGR rates reveals a distinct correlation between the spatial distribution of luminous soot and mean flow vorticity in the horizontal plane. The temporal behavior of the experimental images, as well as the results of multi-dimensional numerical simulations, show that this soot-vorticity correlation is caused by the presence of a greater amount of soot on the windward side of the jet. The simulations indicate that while flow swirl can influence pre-ignition mixing processes as well as post-combustion soot oxidation processes, interactions between the swirl and the heat release can also influence mixing processes. Without swirl, combustion-generated gas flows influence mixing on both sides of the jet equally. In the presence of swirl, the heat release occurs on the leeward side of the fuel sprays.
Technical Paper

Cycle-To-Cycle Effects and Knock Prediction using Spark Induced Disturbances on a PFI Methanol HD SI Engine

2022-08-30
2022-01-1067
Stoichiometric operation of a Port Fueled Injection (PFI) Spark-Ignited (SI) engine with a three-way catalytic converter offers excellent CO2 reduction when run on renewable fuel. The main drawbacks with stoichiometric operation are the increased knock propensity, high exhaust temperature and reduced efficiency. Knock is typically mitigated with a reactive knock controller, with retarded ignition timing whenever knock is detected and the timing then slowly advanced until knock is detected again. This will cause some cycles to operate with non-ideal ignition timing. The current work evaluates the possibility to predict knock using the measured and modelled temperatures at Inlet Valve Closing (IVC) and Top Dead Center (TDC). Feedback effects are studied beyond steady state operation by using induced ignition timing disturbances.
Technical Paper

Correlation of Oil Originating Particle Emissions and Knock in a PFI HD SI Engine Fueled with Methanol

2023-08-28
2023-24-0036
A viable option to reduce global warming related to internal combustion engines is to use renewable fuels, for example methanol. However, the risk of knocking combustion limits the achievable efficiency of SI engines. Hence, most high load operation is run at sub-optimal conditions to suppress knock. Normally the fuel is a limiting factor, however when running on high octane fuels such as methanol, other factors also become important. For example, oil droplets entering the combustion chamber have the possibility to locally impact both temperature and chemical composition. This may create spots with reduced octane number, hence making the engine more prone to knock. Previous research has confirmed a connection between oil droplets in the combustion chamber and knock. Furthermore, previous research has confirmed a connection between oil droplets in the combustion chamber and exhaust particle emissions.
Technical Paper

Challenges for Spark Ignition Engines in Heavy Duty Application: a Review

2018-04-03
2018-01-0907
Spark Ignition (SI) engines operating on stoichiometric mixtures can employ a simple three-way catalyst as after-treatment to achieve low tailpipe emissions unlike diesel engines. This makes heavy duty (HD) SI engines an attractive proposition for low capital cost and potentially low noise engines, if the power density and efficiency requirement could be met. Specific torque at low speeds is limited in SI engines due to knock. In HD engines, the higher flame travel distances associated with higher bore diameters exacerbates knock due to increased residence time of the end gas. This report reviews the challenges in developing HD SI engines to meet current diesel power density. It also focuses on methods to mitigate them in order to achieve high thermal efficiency while running on stoichiometric condition. High octane renewable fuels are seen as a key enabler to achieve the performance level required in such applications.
Technical Paper

CFD-Analysis of Cycle Averaged Heat Flux and Engine Cooling in an IC-Engine

2005-04-11
2005-01-0200
It is demonstrated that the cycle averaged heat flux on the hot gas side of the cylinders can be obtained using in-cylinder CFD-analysis. Together with the heat transfer coefficient obtained from the coolant jacket CFD-analysis, a complete set of boundary conditions are made available exclusively based on simulations. The engine metal temperatures could then be predicted using FEA and the results are compared to an extensive set of measured data. Also 1-D codes are used to provide cooling circuit boundary conditions and gas exchange boundary condition for the CFD-models. The predicted temperature distribution in the engine is desirable for accurate and reliable prediction of knock, durability problems, bore distortion and valve seat distortion.
Technical Paper

A Skeletal Kinetic Mechanism for the Oxidation of Iso-Octane and N-Heptane Validated Under Engine Knock Conditions

1999-10-25
1999-01-3484
A method for automatic reduction of detailed kinetic to skeletal mechanisms for complex fuels is proposed. The method is based on the simultaneous use of sensitivity and reaction-flow analysis. The resulting skeletal mechanism is valid for the parameter range of initial and boundary values, the analysis have been performed for. The gas-phase chemistry is analyzed in the end gas of an SI-engine, using a two-zone model. Species, not relevant for the occurrence of autoignition in the end gas, are defined as redundant. They are identified and eliminated for different pre-set levels of minimum reaction flow and sensitivity. The error in the mechanism increases monotony with increasing pre-set level of minimum reaction flow.
Technical Paper

A Comparison of On-Engine Surge Detection Algorithms using Knock Accelerometers

2017-10-08
2017-01-2420
On-engine surge detection could help in reducing the safety margin towards surge, thus allowing higher boost pressures and ultimately low-end torque. In this paper, experimental data from a truck turbocharger compressor mounted on the engine is investigated. A short period of compressor surge is provoked through a sudden, large drop in engine load. The compressor housing is equipped with knock accelerometers. Different signal treatments are evaluated for their suitability with respect to on-engine surge detection: the signal root mean square, the power spectral density in the surge frequency band, the recently proposed Hurst exponent, and a closely related concept optimized to detect changes in the underlying scaling behavior of the signal. For validation purposes, a judgement by the test cell operator by visual observation of the air filter vibrations and audible noises, as well as inlet temperature increase, are also used to diagnose surge.
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