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Technical Paper

Using Pneumatic Hybrid Technology to Reduce Fuel Consumption and Eliminate Turbo-Lag

2013-04-08
2013-01-1452
For the vehicles with frequent stop-start operations, fuel consumption can be reduced significantly by implementing stop-start operation. As one way to realize this goal, the pneumatic hybrid technology converts kinetic energy to pneumatic energy by compressing air into air tanks installed on the vehicle. The compressed air can then be reused to drive an air starter to realize a regenerative stop-start function. Furthermore, the pneumatic hybrid can eliminate turbo-lag by injecting compressed air into manifold and a correspondingly larger amount of fuel into the cylinder to build-up full-load torque almost immediately. This paper takes the pneumatic hybrid engine as the research object, focusing on evaluating the improvement of fuel economy of multiple air tanks in different test cycles. Also theoretical analysis the benefits of extra boost on reducing turbo-lag to achieve better performance.
Technical Paper

Two-Colour Pyrometry Measurements of Low-Temperature Combustion using Borescopic Imaging

2021-04-06
2021-01-0426
Low temperature combustion (LTC) of diesel fuel offers a path to low engine emissions of nitrogen oxides (NOx) and particulate matter (PM), especially at low loads. Borescopic optical imaging offers insight into key aspects of the combustion process without significantly disrupting the engine geometry. To assess LTC combustion, two-colour pyrometry can be used to quantify local temperatures and soot concentrations (KL factor). High sensitivity photo-multiplier tubes (PMTs) can resolve natural luminosity down to low temperatures with adequate signal-to-noise ratios. In this work the authors present the calibration and implementation of a borescope-based system for evaluating low luminosity LTC using spatially resolved visible flame imaging and high-sensitivity PMT data to quantify the luminous-area average temperature and soot concentration for temperatures from 1350-2600 K.
Technical Paper

Towards a Standardized Assessment of Automotive Aerodynamic CFD Prediction Capability - AutoCFD 2: Windsor Body Test Case Summary

2022-03-29
2022-01-0898
To improve the state of the art in automotive aerodynamic prediction using CFD, it is important to compare different CFD methods, software and modelling for standardized test cases. This paper reports on the 2nd Automotive CFD Prediction Workshop for the Windsor body squareback test case. The Windsor model has high quality experimental data available and a simple geometry that allows it to be simulated with limited computational resources. The model is 1 metre long and operates at a Reynolds number of 2.7 million. The original Windsor model did not include wheels, but a second variant was added here with non-rotating wheels. Experimental data is available for integrated forces, surface pressure and wake PIV surveys. Eight standard meshes were provided, covering the two geometry variants, two near wall mesh spacings (relating to wall resolved and wall modelled) and two mesh densities in the wake (relating to RANS and eddy resolving).
Technical Paper

Towards In-Cylinder Flow Informed Engine Control Strategies Using Linear Stochastic Estimation

2019-04-02
2019-01-0717
Many modern I.C. engines rely on some form of active control of injection, timing and/or ignition timing to help combat tailpipe out emissions, increase the fuel economy and improve engine drivability. However, development of these strategies is often optimised to suit the average cycle at each condition; an assumption that can lead to sub-optimal performance, especially an increase in particulate (PN) emissions as I.C. engine operation, and in-particular its charge motion is subject to cycle-to-cycle variation (CCV). Literature shows that the locations of otherwise repeatable large-scale flow structures may vary by as much 25% of the bore dimension; this could have an impact on fuel break-up and distribution and therefore subsequent combustion performance and emissions.
Technical Paper

Three-Dimensional Multi-Scale Simulation for Large-Scale Proton Exchange Membrane Fuel Cell

2019-04-02
2019-01-0381
PEMFC (proton exchange membrane or polymer electrolyte membrane fuel cell) is a potential candidate as a future power source for automobile applications. Water and thermal management is important to PEMFC operation. Numerical models, which describe the transport and electrochemical phenomena occurring in PEMFCs, are important to the water and thermal management of fuel cells. 3D (three-dimensional) multi-scale CFD (computational fluid dynamics) models take into account the real geometry structure and thus are capable of predicting real operation/performance. In this study, a 3D multi-phase CFD model is employed to simulate a large-scale PEMFC (109.93 cm2) under various operating conditions. More specifically, the effects of operating pressure (1.0-4.0 atm) on fuel cell performance and internal water and thermal characteristics are studied in detail under two inlet humidities, 100% and 40%.
Journal Article

The Study of a Bi-Stable Wake Region of a Generic Squareback Vehicle using Tomographic PIV

2016-04-05
2016-01-1610
This paper demonstrates the use of large scale tomographic PIV to study the wake region of a Windsor model. This forms part of a larger study intending to understand the mechanisms that drive drag force changes when rear end optimizations are applied. For the first time, tomographic PIV has been applied to a large airflow volume (0.125m3, 500 x 500 x 500mm), which is of sufficient size to capture the near wake of a 25% scale Windsor model in a single measurement. The measurement volume is illuminated using a 200mJ double pulsed Nd:Yag laser fitted with a volume optic and seeded with 300μm helium filled soap bubbles generated by a novel high output seeder. Images were captured using four 4M Pixel LaVision cameras. The tomographic results are shown to produce high quality data with the setup used, but further improvements and tests at higher Reynolds number could be conducted if an additional seeding rake was used to increase seeding density.
Technical Paper

The Potential of Fuel Metering Control for Optimising Unburned Hydrocarbon Emissions in Diesel Low Temperature Combustion

2013-04-08
2013-01-0894
Low temperature combustion (LTC) in diesel engines offers attractive benefits through simultaneous reduction of nitrogen oxides and soot. However, it is known that the in-cylinder conditions typical of LTC operation tend to produce high emissions of unburned hydrocarbons (UHC) and carbon monoxide (CO), reducing combustion efficiency. The present study develops from the hypothesis that this characteristic poor combustion efficiency is due to in-cylinder mixture preparation strategies that are non-optimally matched to the requirements of the LTC combustion mode. In this work, the effects of three key fuel path parameters - injection fuel quantity ratio, dwell and injection timing - on CO and HC emissions were examined using a Central Composite Design (CCD) Design of Experiments (DOE) method.
Technical Paper

The Measurement of Liner - Piston Skirt Oil Film Thickness by an Ultrasonic Means

2006-04-03
2006-01-0648
The paper presents a novel method for the measurement of lubricant film thickness in the piston-liner contact. Direct measurement of the film in this conjunction has always posed a problem, particularly under fired conditions. The principle is based on capturing and analysing the reflection of an ultrasonic pulse at the oil film. The proportion of the wave amplitude reflected can be related to the thickness of the oil film. A single cylinder 4-stroke engine on a dyno test platform was used for evaluation of the method. A piezo-electric transducer was bonded to the outside of the cylinder liner and used to emit high frequency short duration ultrasonic pulses. These pulses were used to determine the oil film thickness as the piston skirt passed over the sensor location. Oil films in the range 2 to 21 μm were recorded varying with engine speeds. The results have been shown to be in agreement with detailed numerical predictions.
Technical Paper

The Impact of Underbody Roughness on Rear Wake Structure of a Squareback Vehicle

2013-04-08
2013-01-0463
In this paper the effects of a rough underbody on the rear wake structure of a simplified squareback model (the Windsor model) is investigated using balance measurements, base pressure measurements and two and three component planar PIV. The work forms part of a larger study to develop understanding of the mechanisms that influence overall base pressure and hence the resulting aerodynamic drag. In the work reported in this paper the impact of a rough underbody on the base pressure and wake flow structures is quantified at three different ground clearances. The underbody roughness has been created through the addition of five roughness strips to the underbody of the model and the effects on the wake at ground clearances of 10.3%, 17.3% and 24.2% of the model height are assessed. All work has been carried out in the Loughborough University Large Wind Tunnel with a ¼ scale model giving a blockage ratio of 4.4% for a smooth under-body or 4.5% with the maximum thickness roughness strips.
Technical Paper

The Experiment on Starting Knock of R4102 D. I. Diesel Engine and Strength Check of Parts

1999-03-01
1999-01-0190
The starting knock of R4102 D.I. diesel engine are analyzed experimentally based on the transient speed and first and third cylinder indicator diagrams that were taken from updated data acquisition system developed by the authors[1][2]. The influence of the starting knock on the strength of connecting rod, piston and piston ring are also studied. The results show that the influence of the starting knock is larger than the influence of the rated conditions. So the starting knock must be thought in the engine design.
Technical Paper

The Evaporation Characteristics of Cylinder Oil of Low-Speed 2-Stroke Marine Engines

2017-03-28
2017-01-0886
The combustion of cylinder lubricating oil (called as cylinder oil for short) is one of the major sources of PM emissions of low-speed 2-stroke marine diesel engines. For pre-mixed combustion low-speed 2-stroke marine gas engines, the auto-ignition of cylinder oil might result in knock or more hazard abnormal combustion - pre-ignition. Evaporation is a key sub-process of the auto-ignition process of cylinder oil droplets. The evaporation behavior has a profound impact on the auto-ignition and combustion processes of cylinder oil droplets, and a great influence on engine combustion performance and emission characteristics. This paper applied an oil suspending apparatus to investigate the evaporation behavior of cylinder oil droplets and base oil droplets. The effects of ambient temperatures on the evaporation process were measured and analyzed. The results indicate that the evaporation of cylinder oil includes heating, evaporating, pyrolysis, and polymerization.
Journal Article

The Effect of a Sheared Crosswind Flow on Car Aerodynamics

2017-03-28
2017-01-1536
In the wind tunnel the effect of a wind input on the aerodynamic characteristics of any road vehicle is simulated by yawing the vehicle. This represents a wind input where the wind velocity is constant with height above the ground. In reality the natural wind is a boundary layer flow and is sheared so that the wind velocity will vary with height. A CFD simulation has been conducted to compare the aerodynamic characteristics of a DrivAer model, in fastback and squareback form, subject to a crosswind flow, with and without shear. The yaw simulation has been carried out at a yaw angle of 10° and with one shear flow exponent. It is shown that the car experiences almost identical forces and moments in the two cases when the mass flow in the crosswind over the height of the car is similar. Load distributions are presented for the two cases. The implications for wind averaged drag are discussed.
Technical Paper

The Effect of EGR on Diesel Engine Wear

1999-03-01
1999-01-0839
As part of an ongoing programme of Exhaust Gas Recirculation (EGR) wear investigations, this paper reports a study into the effect of Exhaust Gas Recirculation, and a variety of interacting factors, on the wear rate of the top piston ring and the liner top ring reversal point on a 1.0 litre/cylinder medium duty four cylinder diesel engine. Thin Layer Activation (TLA - also known as Surface Layer Activation in the US) has been used to provide individual wear rates for these components when engine operating conditions have been varied. The effects of oil condition, EGR level, fuel sulphur content and engine coolant temperature have been investigated at one engine speed at full load. The effects of engine load and uncooled EGR have also been assessed. The effects of these parameters on engine wear are presented and discussed. When EGR was applied a significant increase in wear was observed at EGR levels of between 10% and 15%.
Technical Paper

The Effect of Cylinder De-Activation on Thermo-Friction Characteristics of the Connecting Rod Bearing in the New European Drive Cycle (NEDC)

2014-06-30
2014-01-2089
This paper presents an investigation of Cylinder De-Activation (CDA) technology on the performance of big end bearings. A multi-physics approach is used in order to take into account more realistic dynamic loading effects on the tribological behavior. The power loss, minimum film thickness and maximum temperature of big end bearings have been calculated during maneuver pertaining to the New European Driving Cycle (NEDC). Results show that bearing efficiency runs contrary to efficiency gained through combustion and pumping losses. Under CDA mode, the power loss of big end bearings is more than the power loss under engine normal mode. The problem is predominant at higher engine speeds and higher Brake mean Effective Pressures (BMEP) in active cylinders. It is also observed that the minimum film thickness is reduced under the CDA mode. This can affect wear performance. In addition, same behavior is noted for the maximum temperature rise which is higher under CDA.
Technical Paper

Studies on Regeneration of Diesel Exhaust Particulate Filters by Microwave Energy

1994-09-01
941774
It is a new idea and beneficial attempt that the microwave heating technology is applied to regenerate the Diesel Exhaust Particulate Filters (DEPF). In this paper, the microwave regenerating mechanism of DEPF is studied and some laws in the process of microwave regeneration are found by experimental and theoretical analyses. Some basic measurements and calculations of microwave characteristic factors of three kinds of selected DEPF and the pure particulate are presented. A Microwave Regenerating Test System (MRTS) is set and the microwave regeneration of DEPF is tested. A mathametical model of two dimensional axi-symmetrical non-steady temperature field is set up which is suitable for microwave regenerating process of ceramic foam filters. The numerical calculation and practical analyses are stated. It is proved by these studies that the particulate in DEPF is selectively heated by microwave energy and moreover the microwave energy is less absorbed by the pure ceramic filters.
Technical Paper

Streamlined Tails - The Effects of Truncation on Aerodynamic Drag

2020-04-14
2020-01-0673
Significant aerodynamic drag reduction is obtained on a bluff body by tapering the rear body. In the 1930’s it was found that a practical low drag car body could be achieved by cutting off the tail of a streamlined shape. The rear end of a car with a truncated tail is commonly referred to as a Kamm back. It has often been interpreted as implying that the drag of this type of body is almost the same as that for a fully streamlined shape. From a review of the limited research into truncated streamlined tails it is shown in this paper that, while true for some near axisymmetric bodies, it is not the case for many more car-like shapes. For these shapes the drag reduction from an elongated tail varies almost linearly with the reduction in cross section area. A CFD simulation to determine the drag reduction from a truncated streamlined tail of variable length on the simple Windsor Body is shown by way of confirmation.
Technical Paper

Simulation of a Porous Medium (PM) Engine Using a Two-Zone Combustion Model

2008-06-23
2008-01-1516
Porous medium (PM) engine was a new type engine based on the technique of combustion in porous medium, which can realize homogeneous and stable combustion. In this paper, the combustion and working processes of a specific PM engine was simulated by a two-zone model considering the influences of the mass distribution, heat transfer from the cylinder wall, mass exchange between zones and the heat transfer in porous medium. Influences of operating parameters, e.g. intake temperature and pressure, compression ratio, the excess air ratio on the performance of the PM engine were discussed. It is found out that the porous medium, acting as a heat recuperator, can significantly enhance the evaporation of liquid fuel and preheat the mixture, which promotes the ignition and combustion in the cylinder; and that the initial PM temperature and the compression ratio are critical factors controlling the compression ignition of the mixture.
Technical Paper

Simulating Analysis of Methanol Combustion Process and Variations of Cycle to Cycle in Diesel Engine

2001-05-07
2001-01-1985
A zero-dimension combustion model suitable to multi-fuel combustion process has been developed and successfully used in the analysis of methanol combustion process The V2b function is calculated with the Powell Optimized Algorithm. The concerned characteristics include in the variables of zero-dimension model, mean indication pressure, maximum combustion pressure, ignition delay and the correlation coefficient between heat release rate and ignition delay. The heat release rate curves on different conditions are fitted and the statistic analyses of the cyclic variations are conducted.
Technical Paper

Review of Selection Criteria for Sensor and Actuator Configurations Suitable for Internal Combustion Engines

2018-04-03
2018-01-0758
This literature review considers the problem of finding a suitable configuration of sensors and actuators for the control of an internal combustion engine. It takes a look at the methods, algorithms, processes, metrics, applications, research groups and patents relevant for this topic. Several formal metric have been proposed, but practical use remains limited. Maximal information criteria are theoretically optimal for selecting sensors, but hard to apply to a system as complex and nonlinear as an engine. Thus, we reviewed methods applied to neighboring fields including nonlinear systems and non-minimal phase systems. Furthermore, the closed loop nature of control means that information is not the only consideration, and speed, stability and robustness have to be considered. The optimal use of sensor information also requires the use of models, observers, state estimators or virtual sensors, and practical acceptance of these remains limited.
Technical Paper

Researches of Double-Layer Diverging Combustion System (DLDCS) in a DI Diesel Engine

2015-09-01
2015-01-1833
The new DI diesel engine combustion system named Double-Layer Diverging Combustion System (DLDCS) results in a better Brake Specific Fuel Consumption (BSFC) and lower exhaust emissions. The previous results of numerical simulation and bench test of a single cylinder DI diesel engine showed that more homogeneous fuel distribution, better BSFC and lower emission level were obtained by employing this combustion system. In this research, further numerical simulation are employed to seek the best injection advance angle and investigate the influence of different volume fraction and type lines of upper layer with AVL Fire.
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