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Certain problems associated with conventional vehicular speed sensing, such as wheel slip, wheel lock, and variable rolling radius, can be alleviated by employing microwave speed sensing. It is expected that true speed sensing will augment a number of automotive and other ground transportation applications. An experimental, two-horn, 55 GHz continuous wave radar speedometer designed to measure true ground speed in the presence of vehicular perturbations is described; the system has an ultimate design frequency of 60 GHz. An Impatt diode, solid-state transmitter was incorporated in this design because of its inherent advantages. The RF portion of the transmitter-receiver unit, including the dipole feed, is housed on a single microstrip circuit on an alumina substrate 1/2 X 1/4 in (12.7 X 6.35 mm). Vertically polarized beams incident at angles of 35 deg with respect to the horizontal system were chosen as a design compromise.

From our crash investigations of air bag equipped passenger cars, a subset of upper extremity injuries are presented that are related to air bag deployments. Minor hand, wrist or forearm injuries-contusions, abrasions, and sprains are not uncommonly reported. Infrequently, hand fractures have been sustained and, in isolated cases, fractures of the forearm bones or of the thumb and/or adjacent hand. The close proximity of the forearm or hand to the air bag module door is related to most of the fractures identified. Steering wheel air bag deployments can fling the hand-forearm into the instrument panel, rearview mirror or windshield as indicated by contact scuffs or tissue debris or the star burst (spider web) pattern of windshield breakage in front of the steering wheel.

This paper discusses techniques developed and used by the Biosciences Group at the University of Michigan Transportation Research Institute (UMTRI) for measuring three-dimensional head motion, skull bone strain, epidural pressure, and internal brain motion of repressurized cadavers and Rhesus monkeys during head impact. In the experimental design, a stationary test subject is struck by a guided moving impactor of 10 kg (monkeys) and 25 or 65 kg (cadavers). The impactor striking surface is fitted with padding to vary the contact force-time characteristics. The experimental technique uses a nine-accelerometer system rigidly affixed to the skull to measure head motion, transducers placed at specific points below the skull to record epidural pressure, repressurization of both the vascular and cerebrospinal systems, and high-speed cineradiography (at 1000 frames per second) of radiopaque targets.

Based on an analysis of the National Automotive Sampling System (NASS) database from calendar years 1995-2000, over 30,000 fractures and dislocations of the knee-thigh-hip (KTH) complex occur in frontal motor-vehicle crashes each year in the United States. This analysis also shows that the risk of hip injury is generally higher than the risks of knee and thigh injuries in frontal crashes, that hip injuries are occurring to adult occupants of all ages, and that most hip injuries occur at crash severities that are equal to, or less than, those used in FMVSS 208 and NCAP testing. Because previous biomechanical research produced mostly knee or distal femur injuries, and because knee and femur injuries were frequently documented in early crash investigation data, the femur has traditionally been viewed as the weakest part of the KTH complex.

A driving simulator development project at the Systems Engineering and Technical Process Center (SE/TP) is exploring the role of driving simulation in the vehicle design process. The simulator provides two vehicle mockup testing arenas that support a wide field of view, computer-generated image of the road scene which dynamically responds to driver commands as a function of programmable vehicle model parameters. Two unique aspects of the simulator are the fast 65 ms response time and low incidence rate of simulator induced syndrome (about 5%). Preliminary model validation results and data comparing driver performance in a vehicle vs. the simulator indicate accurate handling response dynamics within the on-center handling region (<0.3g lateral acceleration). Applications have included supporting the development of new steering system concepts, as well as evaluating the usability of vehicle controls and displays.

The dilemma of using a shoulder belt force limiter with a 3-point belt system is selecting a limit load that will balance the reduced risk of significant thoracic injury due to the shoulder belt loading of the chest against the increased risk of significant head injury due to the greater upper torso motion allowed by the shoulder belt load limiter. However, with the use of air bags, this dilemma is more manageable since it only occurs for non-deploy accidents where the risk of significant head injury is low even for the unbelted occupant. A study was done using a validated occupant dynamics model of the Hybrid III dummy to investigate the effects that a prescribed set of shoulder belt force limits had on head and thoracic responses for 48 and 56 km/h barrier simulations with driver air bag deployment and for threshold crash severity simulations with no air bag deployment.

This paper summarizes the rationale used to specify the geometric, inertial and impact response requirements for a small adult female dummy and a large adult male dummy with impact biofidelity and measurement capacity comparable to the Hybrid III dummy, the most advanced midsize adult male dummy. Body segment lengths and weights for these two dummies were based on the latest anthropometry studies for the extremes of the U.S.A. adult population. Other characteristic body segment dimensions were calculated from geometric and mass scaling relationships that assured that each body segment had the same mass density as the corresponding body segment of the Hybrid III dummy. The biomechanical impact response requirements for the head, neck, chest and knee of the Hybrid III dummy were scaled to give corresponding biomechanical impact response requirements for each dummy.

This report presents the test methods and results of a study involving lap/shoulder belted dummies in dynamic dolly rollover tests and inverted vehicle drop tests. Data are presented showing dummy neck loadings resulting from head impacts to the vehicle interior as the vehicle contacts the ground. Comparison of the number and magnitude of axial neckloads are presented for rollcaged and production vehicles, as well as an analysis of the factors which influence neckloads under these conditions.

This paper presents an extensive research program undertaken to develop improved side impact test methods. The development of a component side impact test device along with an associated test procedure are reviewed. The results of accident data analysis techniques to define anatomical areas most likely to be injured during side impact and definition of test device response corridors based on human surrogate testing conducted by the Association Peugeot/Renault and the University of Heidelberg are discussed. The relationship of response corridors and accident data analysis in earlier phases of the project resulted in definition and development of a component side impact test device to represent the human thorax. A test program to evaluate and compare component and full-vehicle test results is presented.

This paper summarizes the results of tests conducted with anesthetized animals that were exposed to a wide range of passenger inflatable restraint cushion forces for a variety of impact sled - simulated accident conditions. The test configurations and inflatable restraint system concepts were selected to produce a broad spectrum of injury types and severities to the major organs of the head, neck and torso of the animals. These data were needed to interpret the significance of the responses of an instrumented child dummy that was being used to evaluate child injury potential of the passenger inflatable restraint system being developed by General Motors Corporation. Injuries ranging from no injury to fatal were observed for the head, neck and abdomen regions. Thoracic injuries ranged from no injury to critical, survival uncertain.

Eight whole fresh-frozen cadavers (6 female, 2 male) that were elderly and/or female were laterally impacted using UMTRI's dual-sled side-impact test facility. Cadavers were not excluded on the basis of old age or bone diseases that affect tolerance. A thinly padded, multi-segment impactor was used that independently measured force histories applied to the shoulder, thorax, abdomen, greater trochanter, iliac wing, and femur of each PMHS. Impactor plates were adjusted vertically and laterally toward the subject so that contact with body regions occurred simultaneously and so that each segment contacted the same region on every subject. This configuration minimized the effects of body shape on load sharing between regions. Prior to all tests, cadavers were CT scanned to check for pre-existing skeletal injuries. Cadavers were excluded if they had pre-existing rib fractures or had undergone CPR.

This study continued the biomechanical investigations of forearm fractures caused by direct loading of steering-wheel airbags during the early stages of deployment. Twenty-four static deployments of driver airbags were conducted into the forearms of unembalmed whole cadavers using a range of airbags, including airbags that are depowered as allowed by the new federal requirements for frontal impact testing. In general, the depowered airbags showed a reduction in incidence and severity of forearm fractures compared to the pre-depowered airbags tested. Data from these twenty-four tests were combined with results from previous studies to develop a refined empirical model for fracture occurrence based on Average Distal Forearm Speed (ADFS), and a revised value for fifty-percent probability of forearm-bone fracture of 10.5 m/s. Bone mineral content, which is directly related to forearm tolerance, was found to be linearly related to arm mass.

Lateral impact tests were performed using seven male post-mortem human subjects (PMHS) to characterize the force-deflection response of contacted body regions, including the lower abdomen. All tests were performed using a dual-sled, side-impact test facility. A segmented impactor was mounted on a sled that was pneumatically accelerated into a second, initially stationary sled on which a subject was seated facing perpendicular to the direction of impact. Positions of impactor segments were adjusted for each subject so that forces applied to different anatomic regions, including thorax, abdomen, greater trochanter, iliac wing, and thigh, could be independently measured on each PMHS. The impactor contact surfaces were located in the same vertical plane, except that the abdomen plate was offset 5.1 cm towards the subject.

Frontal crashes (11-1 o'clock) were reviewed from the National Accident Severity Study file (NASS) for years 1980-87. Adult drivers and front right passengers, with lower extremity injuries of the pelvis, thigh, knee, leg or ankle/foot were reviewed. Analysis of age differences, injury contacts, and effectiveness of the 3-point restraint system were studied. Unrestrained drivers have a higher frequency of knee injuries than passengers, fewer leg injuries than passengers and both have the same frequency of ankle/foot injuries. Older unbelted drivers have more injuries to the pelvis, leg, and ankle/foot region than do young drivers. Passengers have more leg injuries. The instrument panel is the major contact for most of the lower extremity injuries. Lap/shoulder belts significantly reduce lower extremity injury frequency.

Although driver-side airbag systems provide protection against serious head and chest injuries in frontal impacts, injuries produced by the airbag itself have also been reported. Most of these injuries are relatively minor, and consist primarily of skin abrasions and burns. Previous investigations have addressed the mechanisms of airbag-induced skin abrasion. In the current research, laboratory studies related to the potential for thermal burns due to high-temperature airbag exhaust gas were conducted. A laboratory apparatus was constructed to produce a 10-mm-diameter jet of hot air that was directed onto the leg skin of human volunteers in time-controlled pulses. Skin burns were produced in 70 of 183 exposures conducted using air temperatures ranging from 350 to 550°C, air velocities from 50 to 90 m/s, and exposure durations from 50 to 300 ms.

Late model passenger cars and light trucks incorporate occupant protection systems with airbags and knee restraints. Knee restraints have been designed principally to meet the unbelted portions of FMVSS 208 that require femur load limits of 10-kN to be met in barrier crashes up to 30 mph, +/- 30 degrees utilizing the 50% male Anthropomorphic Test Device (ATD). In addition, knee restraints provide additional lower-torso restraint for belt-restrained occupants in higher-severity crashes. An analysis of frontal crashes in the University of Michigan Crash Injury Research and Engineering Network (UM CIREN) database was performed to determine the influence of vehicle, crash and occupant parameters on knee, thigh, and hip injuries. The data sample consists of drivers and right front passengers involved in frontal crashes who sustained significant injuries (Abbreviated Injury Scale [AIS] ≥ 3 or two or more AIS ≥ 2) to any body region.

An analysis is presented that was used to interpret the significance of response measurements made with a specially instrumented, 3-year-old child dummy that was used to evaluate child injury potential of the second-generation, passenger inflatable restraint system that was being developed by General Motors Corporation. Anesthetized animals and a specially instrumented child dummy, both 3-year-old child surrogates, were exposed to similar inflating-cushion, simulated collision environments. The exposure environments were chosen to produce a wide spectrum of animal injury types and severities, and a corresponding broad range of child dummy responses. For a given exposure environment, the animal injury severity ratings for the head, neck, thorax and abdomen are paired with dummy response values corresponding to these body regions.

The objectives of this study were to examine the response, repeatability, and injury predictive ability of the Hybrid III small-female dummy to static out-of-position (OOP) deployments using a depowered driver-side airbag. Five dummy tests were conducted in two OOP configurations by two different laboratories. The OOP configurations were nose-on-rim (NOR) and chest-on-bag (COB). Four cadaver tests were conducted using unembalmed small-female cadavers and the same airbags used in the dummy tests under similar OOP conditions. One cadaver test was designed to increase airbag loading of the face and neck (a forehead-on-rim, or FOR test). Comparison between the dummy tests of Lab 1 and of Lab 2 indicated the test conditions and results were repeatable. In the cadaver tests no skull fractures or neck injuries occurred. However, all four cadavers had multiple rib fractures.

The objective of this study is to develop a method that uses a combination of field data analysis, naturalistic driving data analysis, and computational simulations to explore the potential injury reduction capabilities of integrating passive and active safety systems in frontal impact conditions. For the purposes of this study, the active safety system is actually a driver assist (DA) feature that has the potential to reduce delta-V prior to a crash, in frontal or other crash scenarios. A field data analysis was first conducted to estimate the delta-V distribution change based on an assumption of 20% crash avoidance resulting from a pre-crash braking DA feature. Analysis of changes in driver head location during 470 hard braking events in a naturalistic driving study found that drivers’ head positions were mostly in the center position before the braking onset, while the percentage of time drivers leaning forward or backward increased significantly after the braking onset.

The purpose of this paper is to provide an overview of the process of selection, development and approval of General Motors original equipment TPC passenger car tires. We have attempted to minimize detail in each specific area, but intend to provide a general comprehension of the thought processes involved and the procedures used to select the proper tire size and type for a vehicle. We will then describe the tire performance criteria involved in the overall development and approval process and will subsequently consider tire noise requirements in somewhat greater detail. The paper will conclude by describing the General Motors Tire Performance Criteria (TPC) System, which is a documentation of the General Motors Tire Performance requirements and test procedures.