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Technical Paper

Vegetable Oil Hydrogenating Process for Automotive Fuel

2007-07-23
2007-01-2030
From the viewpoint of primary energy diversification and CO2 reduction, interests of using Biomass Fuel are rising. Some kinds of FAME (Fatty Acid Methyl Ester), which are obtained from oil fats like vegetable oil using transesterification reaction with methanol, are getting Palm Oilpular for bio-diesel recently. In this study, we have conducted many experiments of palm oil hydrogenations using our pilot plants, and checked the reactivity and the pattern of product yields. As a result, we figured out that the hydrocarbon oil equivalent to the conventional diesel fuel can be obtained from vegetable oils in good yield under mild hydrogenation conditions. Moreover, as a result of various evaluations for the hydrogenated palm oil (oxidation stability, lowtemperature flow property, LCA, etc.), we found that the hydrogenated palm oil by our technology has performances almost equivalent to conventional diesel fuel.
Technical Paper

The Impact of RON on SI Engine Thermal Efficiency

2007-07-23
2007-01-2007
Recently, global warming and energy security have received significant attention. Thus an improvement of the vehicle fuel economy is strongly required. For engines, one effective way is to improve the engine thermal efficiency. Raising compression ratio [1] or turbo charging technologies have potential to achieve high thermal efficiency. However knock does not allow the high thermal efficiency. Knock depends on the fuel composition and the pressure and temperature history of unburnt end-gas [2-3]. For fuels, RON is well known for describing the anti knock quality. High RON fuels have high anti knock quality and result in higher thermal efficiency. This paper investigates the impact of high RON fuels on the thermal efficiency by using high compression ratio engine, turbo charged engine, and lean boosted engine [4]. Finally, it is shown that the high thermal efficiency can be approached with high RON gasoline and ethanol.
Journal Article

The Impact of Diesel and Biodiesel Fuel Composition on a Euro V HSDI Engine with Advanced DPNR Emissions Control

2009-06-15
2009-01-1903
In an effort to reduce CO2 emissions, governments are increasingly mandating the use of various levels of biofuels. While this is strongly supported in principle within the energy and transportation industries, the impact of these mandates on the transport stock’s CO2 emissions and overall operating efficiency has yet to be fully explored. This paper provides information on studies to assess biodiesel influences and effects on engine performance, driveability, emissions and fuel consumption on state-of-the-art Euro IV compliant Toyota Avensis D4-D vehicles with DPNR aftertreatment systems. Two fuel matrices (Phases 1 & 2) were designed to look at the impact of fuel composition on vehicle operation using a wide range of critical parameters such as cetane number, density, distillation and biofuel (FAME) level and type, which can be found within the current global range of Diesel fuel qualities.
Technical Paper

The Effect of Ethanol Fuel on a Spark Ignition Engine

2006-10-16
2006-01-3380
Since ethanol is a renewable source of energy and it contributes to lower CO2 emissions, ethanol produced from biomass is expected to increase in use as an alternative fuel. It is recognized that for spark ignition (SI) engines ethanol has advantages of high octane number and high combustion speed and has a disadvantage of difficult startability at low temperature. This paper investigates the influence of ethanol fuel on SI engine performance, thermal efficiency, and emissions. The combustion characteristics under cold engine conditions are also examined. Ethanol has high anti-knock quality due to its high octane number, and high latent heat of evaporation, which decreases the compressed gas temperature during the compression stroke. In addition to the effect of latent heat of evaporation, the difference of combustion products compared with gasoline further decreases combustion temperature, thereby reducing cooling heat loss.
Journal Article

Study of Oxide Supports for PEFC Catalyst

2017-03-28
2017-01-1179
Polymer electrolyte membrane fuel cell (PEFC) systems for fuel cell vehicles (FCVs) require both performance and durability. Carbon is the typical support material used for PEFC catalysts. However, hydrogen starvation at the anode causes high electrode potential states (e.g., 1.3 V with respect to the reversible hydrogen electrode) that result in severe carbon support corrosion. Serious damage to the carbon support due to hydrogen starvation can lead to irreversible performance loss in PEFC systems. To avoid such high electrode potentials, FCV PEFC systems often utilize cell voltage monitor systems (CVMs) that are expensive to use and install. Simplifying PEFC systems by removing these CVMs would help reduce costs, which is a vital part of popularizing FCVs. However, one precondition for removing CVMs is the adoption of a durable support material to replace carbon.
Technical Paper

Study of Mileage-Related Formaldehyde Emission from Methanol Fueled Vehicles

1990-02-01
900705
In order to determine the main factors causing the mileage-related increase in formaldehyde emission from methanol-fueled vehicles, mileage was accumulated on three types of vehicle, each of which had a different air-fuel calibration system. From exhaust emission data obtained during and after the mileage accumulation, it was found that lean burn operation resulted in by far the highest formaldehyde emission increase. An investigation into the reason for the rise in engine-out formaldehyde emission revealed that deposits in the combustion chamber emanating from the lubricating oil promotes formaldehyde formation. Furthermore it was learnt that an increase in engine-out NOx emissions promotes partial oxidation of unburned methanol in the catalyst, leading to a significant increase in catalyst-out formaldehyde emission.
Technical Paper

R&D and Analysis of Energy Consumption Improvement Factor for Advanced Clean Energy HEVs

2005-10-24
2005-01-3828
Ultra-low energy consumption and ultra-low emission vehicle technologies have been developed by combining petroleum-alternative clean energy with a hybrid electric vehicle (HEV) system. Their component technologies cover a wide range of vehicle types, such as passenger cars, delivery trucks, and city buses, adsorbed natural gas (ANG), compressed natural gas (CNG), and dimethyl ether (DME) as fuels, series (S-HEV) and series/parallel (SP-HEV) for hybrid types, and as energy storage systems (ESSs), flywheel batteries (FWBs), capacitors, and lithium-ion (Li-ion) batteries. Evaluation tests confirmed that the energy consumption of the developed vehicles is 1/2 of that of conventional diesel vehicles, and the exhaust emission levels are comparable to Japan's ultra-low emission vehicle (J-ULEV) level.
Technical Paper

Performance and Exhaust Gas Emissions of Using Biodiesel Fuel from Physic Nut (Jatropha Curcas L.) Oil on a Direct Injection Diesel Engine (DI)

2007-07-23
2007-01-2025
The Biodiesel is an alternative diesel fuel derived from vegetable oil or animal fat by chemical reaction termed transesterification. Comparing with diesel fuel, biodiesel has many advantage such as: It can supply new energy source; It is renewable fuel and can reduce net CO2 cycle; It helps reduce exhaust gas emission to meet the future legislation due to oxygen content and high cetane number; It decrease impact to the environment due to high biodegradable. Southeast Asia, located in tropical area, has potential source to produce biodiesel. In Indonesia, Physic Nut oil now is considered as one of the most advantage source to make biodiesel due to it is non-edible and in-commercially exploited. The using of biodiesel from Physic Nut oil on diesel engine can supply as a new energy source replaced for diesel fuel and substituted palm oil as biodiesel raw material during the periods of high food sector demand.
Technical Paper

Oxidation Stability of Diesel/Biodiesel Blends: Impact of Fuels Physical-Chemical Properties over Ageing During Storage and Accelerated Oxidation

2015-09-01
2015-01-1930
Current and future engine technologies and fuels are mutually dependent. The increased use of alternative fuels has been linked to deterioration in performance of injectors, fuel filters and engines as a result of insoluble deposit formation. The present work aimed to study the impact of Diesel/biodiesel blends formulation (biodiesel feedstock and content) and temperature on the oxidation stability based on total acid number (TAN). The biofuels used in the fuel matrix were: rapeseed, soy and palm methyl esters (RME, SME and PME respectively). The Diesel/biodiesel blends were made with 0%v/v, 5%v/v, 10% v/v and 20%v/v of biodiesel blended with additive-free new Diesel. The oxidation stability of Diesel/biodiesel blends was to evaluate during 6 months fuels storage, under 20°C and 40°C, and fuels severe oxidation into a reactor vessel to better understand the parameters leading to fuel oxidation on-board.
Technical Paper

Knock Characteristics and Their Control with Hydrogen Injection Using a Rapid Compression/Expansion Machine

2007-07-23
2007-01-1829
A rapid compression/expansion machine (RCEM) based on a single-cylinder engine was developed to understand the fundamental phenomenon of knock during spark-ignition (SI) combustion. In order to cause auto-ignition in the end-gas mixture during the flame-propagation process, and also to visualize the processes, the original head of the engine was replaced with a specially designed combustion chamber. The effects of spark timing, compression ratio and equivalence ratio on knock intensity were systematically investigated using the RCEM with n-butane fuel. In addition, the possibility of knock control by the injection of hydrogen into the end-gas region is also discussed. The experimental results indicate that a higher compression ratio, spark-ignition timing at -10 °ATDC and a stoichiometric equivalence ratio cause heavy knock. However, the knock intensity is drastically decreased with hydrogen injection.
Technical Paper

Knock Characteristics and Performance in an SI Engine With Hydrogen and Natural-Gas Blended Fuels

2004-06-08
2004-01-1929
Utilizing the desirable feature of hydrogen, this study demonstrates the improvement of engine performance and exhaust emissions due to the mixing of hydrogen into natural-gas fuel in a spark-ignition engine at the wide-open throttle (WOT) condition. Both hydrogen and natural-gas fuels were injected into the intake port only in the suction flow, which could make the operation under a wide range of conditions without backfire even at a hydrogen fuel. Based on the measured processes of combustion, the knock characteristics were discussed with special attention to the extremely high burning velocity of hydrogen. At a higher compression ratio, the thermal efficiency in the stoichiometric condition was improved, nevertheless a precise control of ignition timing was required to suppress a hard knock. From the experimental results of engine performance in a variety of parameters, optimal use of hydrogen was exhibited for different engine loads.
Technical Paper

Improvement of Performance and Exhaust Emissions in a Converted Dual-Fuel Natural Gas Engine

2000-06-19
2000-01-1866
To improve performance and exhaust emissions of a converted dual-fuel natural-gas engine, the effects of basic parameters were experimentally investigated. The results show that diesel fuel operation is favorable at very low loads and that a small amount of pilot fuel with a moderate injection rate is effective for suppressing knock at high loads. As for the charge air throttling, there is an optimal combination of charge amount and equivalence ratio to obtain high thermal efficiency and reduced emissions. An optimal strategy for fueling is demonstrated based on the results. Adequate control of pilot fuel amount, injection timing and throttle opening area gives diesel-equivalent thermal efficiency with very low smoke emission over a wide range of loads.
Technical Paper

Improvement of Adhesion Properties between Epoxy Resin and Primer and between Primer and Ni Plating in Hybrid Vehicle Power Semiconductor Module under High Temperature Conditions

2016-04-05
2016-01-0500
In this report, adhesion mechanism between epoxy resin and primer and between primer and Ni platting in Hybrid vehicle (HV) was investigated. Adhesion forces are thought to be a combination of mechanical bond forces (such as anchor effect), chemical bond forces and physical bond forces (such as hydrogen bonding and Van der Waals force). Currently there is insufficient understanding of the adhesion mechanism. In particular, the extent to which the three bond forces contribute to adhesion strength. So the adhesion mechanism of polyimide primers was analyzed using a number of different methods, including transmission electron microscope (TEM) and atomic force microscope (AFM) observation, to determine the contributions of the three bonding forces. Molecular simulation was also used to investigate the relationship between adhesion strength and the molecular structure of the primer.
Technical Paper

Impact Study of High Biodiesel Blends on Performance of Exhaust Aftertreatment Systems

2008-10-06
2008-01-2494
Biodiesel Fuel (BDF) Research Work Group works on identifying technological issues on the use of high biodiesel blends (over 5 mass%) in conventional diesel vehicles under the Japan Auto-Oil Program started in 2007. The Work Group conducts an analytical study on the issues to develop measures to be taken by fuel products and vehicle manufacturers, and to produce new technological findings that could contribute to the study of its introduction in Japan, including establishment of a national fuel quality standard covering high biodiesel blends. For evaluation of the impacts of high biodiesel blends on performance of diesel particulate filter system, a wide variety of biodiesel blendstocks were prepared, ranging from some kinds of fatty acid methyl esters (FAME) to another type of BDF such as hydrotreated biodiesel (HBD). Evaluation was mainly conducted on blend levels of 20% and 50%, but also conducted on 10% blends and neat FAME in some tests.
Technical Paper

Impact Study of High Biodiesel Blends on Exhaust Emissions to Advanced Aftertreatment Systems

2010-04-12
2010-01-1292
In Biodiesel Fuel Research Working Group(WG) of Japan Auto-Oil Program(JATOP), some impacts of high biodiesel blends have been investigated from the viewpoints of fuel properties, stability, emissions, exhaust aftertreatment systems, cold driveability, mixing in engine oils, durability/reliability and so on. In the impact on exhaust emissions, the impact of high biodiesel blends into diesel fuel on diesel emissions was evaluated. The wide variety of biodiesel blendstock, which included not only some kinds of fatty acid methyl esters(FAME) but also hydrofined biodiesel(HBD) and Fischer-Tropsch diesel fuel(FTD), were selected to evaluate. The main blend level evaluated was 5, 10 and 20% and the higher blend level over 20% was also evaluated in some tests. The main advanced technologies for exhaust aftertreatment systems were diesel particulate filter(DPF), Urea selective catalytic reduction (Urea-SCR) and the combination of DPF and NOx storage reduction catalyst(NSR).
Technical Paper

Ignition Characteristics of Hydrogen Jets in an Argon-Oxygen Atmosphere

2012-04-16
2012-01-1312
The ignition delay and combustion characteristics of hydrogen jets in an argon-oxygen atmosphere were investigated to provide fundamental data for operating an argon-circulated hydrogen internal combustion engine. Experiments were conducted in a constant-volume combustion vessel to study the effects of ambient temperature, ambient pressure, oxygen concentration and injection pressure on a pre-burning system. The hydrogen-jet penetration and flame were also investigated based on high-speed shadowgraph images. The experimental results indicated that the ignition delay (τ) increases as the ambient temperature (Ti) decreases, similar to the results obtained in an air atmosphere. The heat-release rate results also exhibited similar trends.
Journal Article

High-Efficiency and Low-NOx Hydrogen Combustion by High Pressure Direct Injection

2010-10-25
2010-01-2173
Hydrogen can be produced from various renewable energy sources, therefore it is predicted that hydrogen could play a greater role in meeting society's energy needs in the mid- to long-term. Conventional hydrogen engines have some disadvantages: higher cooling loss results in low thermal efficiency and abnormal combustion (backfire, pre-ignition, higher burning velocity) limits high load operation. Direct injection is an effective solution to overcome these disadvantages, but combustion methods that enable both high efficiency and low NOx have yet to be studied in enough detail. In this research, high-efficiency and low-NOx hydrogen combustion was investigated using a prototype high-pressure hydrogen injector (maximum 30 MPa). Experiments were carried out with a 2.2-liter 4-cylinder diesel engine equipped with a centrally mounted hydrogen injector, a toroidal shape combustion chamber, and a spark plug in the glow plug position.
Technical Paper

High Concentration Ethanol Effect on SI Engine Cold Startability

2007-07-23
2007-01-2036
From the energy security and CO2 discharge reduction point of view, much attention has been paid to the usage of biofuel, ethanol, as an alternative source of energy in the transportation industry. Yet, the major drawback in applying highly concentrated ethanol in the spark ignited internal combustion engines is cold start instability. This is due to the characteristics of ethanol, large latent heat required to vaporize. This paper investigates necessary conditions for the engine cold start, using highly concentrated ethanol. Tests performed with varieties of ethanol fuel, a relationship between cold startability lower temperature limit and reid vapor pressure was observed. A method to boost the vaporization, intake valve timing control is introduced to obtain high compression peak temperature.
Technical Paper

Hardfaced Valve and P/M Valve Seat System for CNG and LPG Fuel Engines

2005-04-11
2005-01-0718
When adapted for use in automotive engines, CNG and LPG are considered environmentally friendly compared to gasoline or diesel fuel. However, when these gaseous fuels are used, wear of the valve seat insert and valve face increases if materials meant for use with gasoline are adopted. In comparison to a gasoline engine, the oxide membrane that is formed on the sliding surfaces of the valve face and valve seat insert is limited. As a consequence, adhesion occurs and increased wear of these components is the result. Based on analysis materials that are more compatible with these gaseous fuels were developed.
Technical Paper

GTL Fuel Impact on DI Diesel Emissions

2007-07-23
2007-01-2004
Reduction of exhaust emissions was investigated in a modern diesel engine equipped with advanced diesel after treatment system using a Gas-to-Liquid (GTL) fuel, a cleaner burning alternative diesel fuel. This fuel has near zero sulfur and aromatics and high cetane number. Some specially prepared GTL fuel samples were used to study the effects of GTL fuel distillation characteristics on exhaust emissions before engine modification. Test results indicated that distillation range of GTL fuels has a significant impact on engine out PM. High cetane number also improved HC and CO emissions, while these fuel properties have little effect on NOx emissions. From these results, it was found that low distillation range and high cetane number GTL fuel can provide a favorable potential in NOx/PM emissions trade-off. In order to improve the tail-pipe emissions in the latest diesel engine system, the engine modifications were carried out for the most favorable GTL fuel sample.
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