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Consumer demand for size, weight and horsepower has dictated a prominent role for sport utility vehicles and light trucks in the product lines of major North American automobile manufacturers. Inherently less efficient than passenger cars, these vehicles will be facing more stringent light duty CAFE (Corporate Average Fuel Economy) standards beginning in 2005 when mileage targets will be elevated to 21 mpg; this figure will be further increased to 22.2 mpg by 2007. In order to accommodate both public demand and CAFE requirements, vehicle manufacturers are seeking ways to improve fuel economy through design and material modifications as well as through improvements in lubrication. The axle lubricant may have an important impact on fuel economy, and axle lubricants can be tailored to deliver higher levels of operating efficiency over a wide range of conditions.

The purpose of this paper is to clarify the mechanisms of unburnt hydrocarbon (HC) emissions from a small direct - injection (DI) diesel engine. HC emission levels of small DI diesel engines are considerably higher than those of corresponding indirect - injection (IDI) diesel engines, even when sacless injection nozzles that are effective in reducing HC emissions are installed on them. In this study, analytical engine tests were performed to evaluate the relative significance of various potential sources of HC emissions from a small DI diesel engine equipped with sacless type injectors.

Considerable development effort has shown that conventional diesel engine lubricating oil specifications do not define the needs for acceptable injector life in methanol-fueled, two-stroke cycle diesel engines. A cooperative program was undertaken to formulate an engine oil-fuel additive system which was aimed at improving performance with methanol fueling. The performance feature of greatest concern was injector tip plugging. A Taguchi matrix using a 100 hour engine test was designed around an engine oil formulation which had performed well in a 500 hour engine test using a simulated urban bus cycle. Parameters investigated included: detergent level and type, dispersant choice, and zinc dithiophosphate level. In addition, the influence of a supplemental fuel additive was assessed. Analysis of the Taguchi Matrix data shows the fuel additive to have the most dramatic beneficial influence on maintaining injector performance.

The use of composite materials in the automotive industry has become increasingly widespread. With this increase in use, techniques for non-destructive testing (NDT) have become more and more important. Various optical NDT inspective methods such as holography, moiré techniques, and shearography have been used for material testing. Among these methods, shearography appears to be most practical. Shearography has a simple optical setup due to its “self-referencing” system, and it is relatively insensitive against rigid-body motions. Measurements of displacement derivatives, and thus strain directly, rather than the displacement itself is achieved through this method. Therefore shearography detects defects in objects by correlating anomalies of strain which are usually easier than correlating the anomalies of the displacement itself, as in holography. To date shearography has shown potential as a NDT tool for identifying defects in small structures.

ONE ISSUE IN NEW VEHICLE DEVELOPMENT that has become increasingly more important is the need to put attractive vehicles on the market at the right time. In recent years vehicle design has become a very crucial factor in this effort. Automakers are required to create vehicles having a higher quality design in a shorter period of time and supply them to the market in a timely fashion. As part of the effort to meet these requirements the automakers have developed a variety of CAD/CAM systems, which counterparts in Industry in general. Although most CAD/CAM systems are currently being used primarily at the design and manufacturing stages, the full potential of CAD systems has yet to be realized at the design stage. At Nissan, we have developed a CAD styling system called the Digitized Image Modeling System (DIMS), which serves as a support tool for the creation of new vehicle designs.

In order to build a useful and comfortable in-car human machine interface systems, the information presentation method should be easy to understand (low mental workload) and one should be able to respond with ease to the information presented (low response workload). We are making efforts to establish an evaluation method that would differentiate between mental workload and response workload. Here, we present the results of our trial using brain waves measurements (Eye Fixation Related Potentials). We focus on the relation between P3 latencies and drivers response workload compared to mental workload in a task involving eye movements. Previous experiments showed that P3 latency correlates strongly with the amount of information presented. The current experiment shows that P3 latencies seem to be independent to the type of response the subject is requested to perform.

It has been reported by several researchers that the L-jetronic fuel injection system offers better idle speed stability than the D-jetronic one in port fuel injection engines. However, the volume between the throttle valve and the intake valves in the L-jetronic system acts as a first order lag element in the system and causes air-fuel ratio fluctuation which, in turn, induces idle speed hunting under certain conditions. This study employs computer simulation to determine the influence of three parameters on idle speed stability: (1) flywheel inertia, (2) intake manifold volume, and (3) air-fuel ratio calibration. It also explores means of improving idle speed stability by controlling the air-fuel ratio and ignition timing. The use of actual engine torque data to estimate the generated torque from the amount of air and fuel in each combustion cycle was the unique feature of this study.

This paper describes the development of an extended vane pump test procedure utilizing the Eaton® 35VQ-25 vane pump. Evaluation of two commercial Zinc Dithiophosphate containing and two commercial non Zinc (ashless) hydraulic fluids are also described. Results show that extending the test time allows differentiation among fluids which give comparable performance in the standard 50 hour test. System cleanliness, as well as pump weight loss, must be used in the performance assessment.

In making driver workload assessments, it is important to evaluate the driver's level of brain activity because the operation of a motor vehicle presumably involves higher-order brain functions. Driving on narrow roads in particular probably imposes a load on the driver's brain functions because of the need to be cognizant of the tight space and to pay close attention to the surroundings. Test vehicles were fitted with a functional near-infrared spectroscopy (fNIRS) system for measuring bloodstream concentrations at 32 locations in the frontal lobe of the participating drivers in order to evaluate their levels of mental activity while driving on narrow roads. The results revealed significant increases in cerebral blood flow corresponding to the perceived workload. This suggests that increases in cerebral blood flow can be used as an effective index for estimating mental workloads.

This paper describes a study of drag reduction devices for production pick-up trucks with a body-on-frame structure using full-scale wind tunnel testing and Computational Fluid Dynamics (CFD) simulations. First, the flow structure around a pick-up truck was investigated and studied, focusing in particular on the flow structure between the cabin and tailgate. It was found that the flow structure around the tailgate was closely related to aerodynamic drag. A low drag flow structure was found by flow analysis, and the separation angle at the roof end was identified as being important to achieve the flow structure. While proceeding with the development of a new production model, a technical issue of the flow structure involving sensitivity to the vehicle velocity was identified in connection with optimization of the roof end shape. (1)A tailgate spoiler was examined for solving this issue.

A new transparent type electrochromic device (ECD) has been developed. It consists of two electrochromic thin films facing each other, one of “prussian blue” (PB) and the other of tungsten trioxide (WO3). PB exhibits a high intensity of coloration and is blue in the oxidized state and transparent in the reduced state. By electrodeposition, the PB layer can be formed on large substrates at low cost. This ECD has been applied to large, curved automotive glass. It reversibly turns from dark blue to transparent at low operating voltage and maintains the same intensity of coloration without the aid of an external power supply. Compared with photochromic glass, it achieves a greater color change in a shorter time and its light absorption can be changed at will. It shields passengers from the discomfort of glare and heat flow through glass.