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Shadowgraph/schlieren imaging techniques have often been used for flow visualization of reacting and non-reacting systems. In this paper we show that high-speed shadowgraph visualization in a high-pressure chamber can also be used to identify cool-flame and high-temperature combustion regions of diesel sprays, thereby providing insight into the time sequence of diesel ignition and combustion. When coupled to simultaneous high-speed Mie-scatter imaging, chemiluminescence imaging, pressure measurement, and spatially-integrated jet luminosity measurements by photodiode, the shadowgraph visualization provides further information about spray penetration after vaporization, spatial location of ignition and high-temperature combustion, and inactive combustion regions where problematic unburned hydrocarbons exist. Examples of the joint application of high-speed diagnostics include transient non-reacting and reacting injections, as well as multiple injections.

To cope with regulatory standards, minimizing tailpipe emissions with rapid catalyst light-off during cold-start is critical. This requires catalyst-heating operation with increased exhaust enthalpy, typically by using late post injections for retarded combustion and, therefore, increased exhaust temperature. However, retardability of post injection(s) is constrained by acceptable pollutant emissions such as unburned hydrocarbon (UHC). This study provides further insight into the mechanisms that control the formation of UHC under catalyst-heating operation in a medium-duty diesel engine, and based on the understanding, develops combustion strategies to simultaneously improve exhaust enthalpy and reduce harmful emissions. Experiments were performed with a full boiling-range diesel fuel (cetane number of 45) using an optimized five-injections strategy (2 pilots, 1 main, and 2 posts) as baseline condition.

Transients in the rate of injection (ROI) with respect to time are ever-present in direct-injection engines, even with common-rail fueling. The shape of the injection ramp-up and ramp-down affects spray penetration and mixing, particularly with multiple-injection schedules currently in practice. Ultimately, the accuracy of CFD model predictions used to optimize the combustion process depends upon the accuracy of the ROI utilized as fuel input boundary conditions. But experimental difficulties in the measurement of ROI, as well as real-world affects that change the ROI from the bench to the engine, add uncertainty that may be mistaken for weaknesses in spray modeling instead of errors in boundary conditions. In this work we use detailed, time-resolved measurements of penetration at the Spray A conditions of the Engine Combustion Network to rigorously guide the necessary ROI shape required to match penetration in jet models that allow variable rate of injection.

Diesel low-temperature combustion strategies often rely on early injection timing to allow sufficient fuel-ambient mixing to avoid NOx and soot-forming combustion. However, these early injection timings permit the spray to penetrate into a low ambient temperature and density environment where vaporization is poor and liquid impingement upon the cylinder liner and piston bowl are more likely to occur. The objective of this study is to measure the transient liquid and vapor penetration at early-injection conditions. High-speed Mie-scatter and shadowgraph imaging are employed in an optically accessible chamber with a free path of 100 mm prior to wall impingement and using a single-spray injector. The ambient temperature and density within the chamber are well-controlled (uniform) and selected to simulate in-cylinder conditions when injection occurs at -40 crank-angle degrees (CAD) or fewer before top-dead center (TDC).

An accurate prediction of internal nozzle flow in fuel injector offers the potential to improve predictions of spray computational fluid dynamics (CFD) in an engine, providing a coupled internal-external calculation or by defining better rate of injection (ROI) profile and spray angle information for Lagrangian parcel computations. Previous research has addressed experiments and computations in transparent nozzles, but less is known about realistic multi-hole diesel injectors compared to single axial-hole fuel injectors. In this study, the transient injector opening and closing is characterized using a transparent multi-hole diesel injector, and compared to that of a single axial hole nozzle (ECN Spray D shape). A real-size five-hole acrylic transparent nozzle was mounted in a high-pressure, constant-flow chamber. Internal nozzle phenomena such as cavitation and gas exchange were visualized by high-speed long-distance microscopy.

The objective of this investigation is to verify and characterize the influence of fuel volatility on maximum liquid-phase fuel penetration for a variety of actual Diesel fuels under realistic Diesel engine operating conditions. To do so, liquid-phase fuel penetration was measured for a total of eight Diesel fuels using laser elastic-scatter imaging. The experiments were carried out in an optically accessible Diesel engine of the “heavy-duty” size class at a representative medium speed (1200 rpm) operating condition. In addition to liquid-phase fuel penetration, ignition delay was assessed for each fuel based on pressure-derived apparent heat release rate and needle lift data. For all fuels examined, it was observed that initially the liquid fuel penetrates almost linearly with increasing crank angle until reaching a maximum characteristic length. Beyond this characteristic length, the fuel is entirely vapor phase and not just smaller fuel droplets.

This study summarizes the peer-reviewed literature regarding the use of raw pyrolysis liquids (PLs) created from woody biomass as fuels for compression-ignition (CI) engines. First, a brief overview is presented of fast pyrolysis and the potential advantages of PLs as fuels for CI engines. Second, a discussion of the general composition and properties of PLs relative to conventional, petroleum-derived diesel fuels is provided, with emphasis on the differences that are most likely to affect PL performance in CI-engine applications. Next, a synopsis is given of the peer-reviewed literature describing experimental studies of CI engines operated using neat PLs and PLs combined in various ways with other fuels. This literature conclusively indicates that raw PLs and PL blends cannot be used as “drop-in replacements” for diesel fuel in CI engines, which is reflected in part by none of the cited studies reporting successful operation on PL fuels for more than twelve consecutive hours.

In-cylinder fluid velocity is measured in an optically accessible, fired HSDI engine at idle. The velocity field is also calculated, including the full induction stroke, using multi-dimensional fluid dynamics and combustion simulation models. A detailed comparison between the measured and calculated velocities is performed to validate the computed results and to gain a physical understanding of the flow evolution. Motored measurements are also presented, to clarify the effects of the fuel injection process and combustion on the velocity field evolution. The calculated mean in-cylinder angular momentum (swirl ratio) and mean flow structures prior to injection agree well with the measurements. Modification of the mean flow by fuel injection and combustion is also well captured.

Within the Engine Combustion Network (ECN) spray combustion research frame, simultaneous line-of-sight laser extinction measurements and laser-induced incandescence (LII) imaging were performed to derive the soot volume fraction (fv). Experiments are conducted at engine-relevant high-temperature and high-pressure conditions in a constant-volume pre-combustion type vessel. The target condition, called "Spray A," uses well-defined ambient (900 K, 60 bar, 22.8 kg/m₃, 15% oxygen) and injector conditions (common rail, 1500 bar, KS1.5/86 nozzle, 0.090 mm orifice diameter, n-dodecane, 363 K). Extinction measurements are used to calibrate LII images for quantitative soot distribution measurements at cross sections intersecting the spray axis. LII images are taken after the start of injection where quasi-stationary combustion is already established.

The spatial and temporal locations of autoignition depend on fuel chemistry and the temperature, pressure, and mixing trajectories in the fuel jets. Dual-fuel systems can provide insight into fuel-chemistry aspects through variation of the proportions of fuels with different reactivities, and engine operating condition variations can provide information on physical effects. In this context, the spatial and temporal progression of two-stage autoignition of a diesel-fuel surrogate, n-heptane, in a lean-premixed charge of synthetic natural gas (NG) and air is imaged in an optically accessible heavy-duty diesel engine. The lean-premixed charge of NG is prepared by fumigation upstream of the engine intake manifold.

Experiments were conducted in an optically accessible constant-volume combustion vessel to investigate soot formation at diesel combustion conditions in a high exhaust-gas recirculation (EGR) environment. The ambient oxygen concentration was decreased systematically from 21% to 8% to simulate a wide range of EGR conditions. Quantitative measurements of in-situ soot in quasi-steady n-heptane and #2 diesel fuel jets were made by using laser extinction and planar laser-induced incandescence (PLII) measurements. Flame lift-off length measurements were also made in support of the soot measurements. At constant ambient temperature, results show that the equivalence ratio estimated at the lift-off length does not vary with the use of EGR, implying an equal amount of fuel-air mixing prior to combustion. Soot measurements show that the soot volume fraction decreases with increasing EGR.

This work explores the potential of partial fuel stratification to smooth HCCI heat-release rates at high load. A combination of engine experiments and multi-zone chemical-kinetics modeling was used for this. The term “partial” is introduced to emphasize that care is taken to supply fuel to all parts of the in-cylinder charge, which is essential for reaching high power output. It was found that partial fuel stratification offers good potential to achieve a staged combustion event with reduced pressure-rise rates. Therefore, partial fuel stratification has the potential to increase the high-load limits for HCCI/SCCI operation. However, for the technique to be effective the crank-angle phasing of the “hot” ignition has to be sensitive to the local ϕ. Sufficient sensitivity was observed only for fuel blends that exhibit low-temperature heat release (like diesel fuel).

A scaling law for the maximum penetration distance of liquid-phase fuel in a diesel spray (defined as the liquid length) was developed by applying jet theory to a simplified model of a spray. The scaling law accounts for injector, fuel, and in-cylinder thermodynamic conditions on liquid length, and provides significant insight into the fuel vaporization process. As developed, the scaling law is valid for single-component fuels, but can be used to model multi-component fuels through use of single-component surrogate fuels. Close agreement between the scaling law and measured liquid length data over a very wide range of conditions is demonstrated. The agreement suggests that vaporization in sprays from current-technology, direct-injection (DI) diesel injectors is limited by mixing processes in the spray. The mixing processes include entrainment of high-temperature air and the overall transport and mixing of fuel and air throughout the spray cross-section.

The reaction zone of a diesel fuel jet stabilizes at a location downstream of the fuel injector once the initial autoignition phase is over. This distance is referred to as flame lift-off length. Recent investigations have examined the effects of a wide range of parameters (injection pressure, orifice diameter, and ambient gas temperature, density and oxygen concentration) on lift-off length under quiescent diesel conditions. Many of the experimental trends in lift-off length were in agreement with scaling laws developed for turbulent, premixed flame propagation in gas-jet lifted flames at atmospheric conditions. However, several effects did not correlate with the gas-jet scaling laws, suggesting that other mechanisms could be important to lift-off stabilization at diesel conditions. This paper shows experimental evidence that ignition processes affect diesel lift-off stabilization.

The fuel-ambient mixture in vaporized fuel jets produced by liquid sprays is fundamental to the performance and operation of engines. Unfortunately, experimental difficulties limit the direct measurement of local fuel-ambient mixture, inhibiting quantitative assessment of mixing. On the other hand, measurement of global quantities, such as the jet penetration rate, is relatively straightforward. Simplified models to predict local fuel-ambient mixture have also been developed, based on these global parameters. However, experimental data to validate these models over a range of conditions is needed. In the current work, we perform measurements of jet global quantities such as vapor-phase penetration, liquid-phase penetration, spreading angle, and nozzle flow coefficients over a range of conditions in a high-temperature, high-pressure vessel.

This work is a technical review of past research and a synthesis of current understanding of post injections for soot reduction in diesel engines. A post injection, which is a short injection after a longer main injection, is an in-cylinder tool to reduce engine-out soot to meet pollutant emissions standards while maintaining efficiency, and potentially to reduce or eliminate exhaust aftertreatment. A sprawling literature on post injections documents the effects of post injections on engine-out soot with variations in many engine operational parameters. Explanations of how post injections lead to engine-out soot reduction vary and are sometimes inconsistent or contradictory, in part because supporting fundamental experimental or modeling data are often not available. In this paper, we review the available data describing the efficacy of post-injections and highlight several candidate in-cylinder mechanisms that may control their efficacy.

This work investigates the effects of cavitation on spray characteristics by comparing measurements of liquid and vapor penetration as well as ignition delay and lift-off length. A smoothed-inlet, converging nozzle (nominal KS1.5) was compared to a sharp-edged nozzle (nominal K0) in a constant-volume combustion vessel under thermodynamic conditions consistent with modern compression ignition engines. Within the near-nozzle region, the K0 nozzle displayed larger radial dispersion of the liquid as compared to the KS1.5 nozzle, and shorter axial liquid penetration. Moving downstream, the KS1.5 jet growth rate increased, eventually reaching a growth rate similar to the K0 nozzle while maintaining a smaller radial width. The increasing spreading angle in the far field creates a virtual origin, or mixing offset, several millimeters downstream for the KS1.5 nozzle.

This paper investigates flow and combustion in a full-cycle simulation of a four-stroke, three-valve HCCI engine by visualizing the flow with pathlines. Pathlines trace massless particles in a transient flow field. In addition to visualization, pathlines are used here to trace the history, or evolution, of flow fields and species. In this study evolution is followed from the intake port through combustion. Pathline analysis follows packets of intake charge in time and space from induction through combustion. The local scalar fields traversed by the individual packets in terms of velocity magnitude, turbulence, species concentration and temperatures are extracted from the simulation results. The results show how the intake event establishes local chemical and thermal environments in-cylinder and how the species respond (chemically react) to the local field.

Tracer-based PLIF temperature diagnostics have been used to study the distribution and evolution of naturally occurring thermal stratification (TS) in an HCCI engine under fired and motored operation. PLIF measurements, performed with two excitation wavelengths (277, 308 nm) and 3-pentanone as a tracer, allowed investigation of TS development under relevant fired conditions. Two-line PLIF measurements of temperature and composition were first performed to track the mixing of the fresh charge and hot residuals during intake and early compression strokes. Results showed that mixing occurs rapidly with no measureable mixture stratification remaining by early compression (220°CA aTDC), confirming that the residual mixing is not a leading cause of thermal stratification for low-residual (4-6%) engines with conventional valve timing.

Particle image velocimetry (PIV) is used to investigate the structure and evolution of the mean velocity field in the swirl (r-θ) plane of a motored, optically accessible diesel engine with a typical production combustion chamber geometry under motoring conditions (no fuel injection). Instantaneous velocities were measured were made at three swirl-plane heights (3 mm, 10 mm and 18 mm below the firedeck) and three swirl ratios (2.2, 3.5 and 4.5) over a range of crank angles in the compression and expansion strokes. The data allow for a direct analysis of the structures within the ensemble mean flow field, the in-cylinder swirl ratio, and the radial profile of the tangential velocity. At all three swirl ratios, the ensemble mean velocity field contains a single dominant swirl flow structure that is tilted with respect to the cylinder axis. The axis of this structure precesses about the cylinder axis in a manner that is largely insensitive to swirl ratio.