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Journal Article

Waste Energy Driven Air Conditioning System (WEDACS)

2009-09-13
2009-24-0063
In the port injected Spark Ignition (SI) engine, the single greatest part load efficiency reducing factor are energy losses over the throttle valve. The need for this throttle valve arises from the fact that engine power is controlled by the amount of air in the cylinders, since combustion occurs stoichiometrically in this type of engine. In WEDACS (Waste Energy Driven Air Conditioning System), a technology patented by the Eindhoven University of Technology, the throttle valve is replaced by a turbine-generator combination. The turbine is used to control engine power. Throttling losses are recovered by the turbine and converted to electrical energy. Additionally, when air expands in the turbine, its temperature decreases and it can be used to cool air conditioning fluid. As a result, load of the alternator and air conditioning compressor on the engine is decreased or even eliminated, which increases overall engine efficiency.
Journal Article

Visualization of Pre-Chamber Combustion and Main Chamber Jets with a Narrow Throat Pre-Chamber

2022-03-29
2022-01-0475
Pre-chamber combustion (PCC) has re-emerged in recent last years as a potential solution to help to decarbonize the transport sector with its improved engine efficiency as well as providing lower emissions. Research into the combustion process inside the pre-chamber is still a challenge due to the high pressure and temperatures, the geometrical restrictions, and the short combustion durations. Some fundamental studies in constant volume combustion chambers (CVCC) at low and medium working pressures have shown the complexity of the process and the influence of high pressures on the turbulence levels. In this study, the pre-chamber combustion process was investigated by combustion visualization in an optically-accessible pre-chamber under engine relevant conditions and linked with the jet emergence inside the main chamber. The pre-chamber geometry has a narrow-throat. The total nozzle area is distributed in two six-hole rows of nozzle holes.
Journal Article

Virtual Cylinder Pressure Sensor for Transient Operation in Heavy-Duty Engines

2015-04-14
2015-01-0872
Cylinder pressure-based combustion control is widely introduced for passenger cars. Benefits include enhanced emission robustness to fuel quality variation, reduced fuel consumption due to more accurate (multi-pulse) fuel injection, and minimized after treatment size. In addition, it enables the introduction of advanced, high-efficient combustion concepts. The application in truck engines is foreseen, but challenges need to be overcome related to durability, increased system costs, and impact on the cylinder head. In this paper, a new single cylinder pressure sensor concept for heavy-duty Diesel engines is presented. Compared to previous studies, this work focuses on heavy-duty Diesel powertrains, which are characterized by a relatively flexible crank shaft in contrast to the existing passenger car applications.
Journal Article

Vehicle Demonstration of Naphtha Fuel Achieving Both High Efficiency and Drivability with EURO6 Engine-Out NOx Emission

2013-04-08
2013-01-0267
Demand for transport energy is growing but this growth is skewed heavily toward commercial transport, such as, heavy road, aviation, marine and rail which uses heavier fuels like diesel and kerosene. This is likely to lead to an abundance and easy availability of lighter fractions like naphtha, which is the product of the initial distillation of crude oil. Naphtha will also require lower energy to produce and hence will have a lower CO₂ impact compared to diesel or gasoline. It would be desirable to develop engine combustion systems that could run on naphtha. Many recent studies have shown that running compression ignition engines on very low Cetane fuels, which are very similar to naphtha in their auto-ignition behavior, offers the prospect of developing very efficient, clean, simple and cheap engine combustion systems. Significant development work would be required before such systems could power practical vehicles.
Technical Paper

Validation of a Reduced Chemical Mechanism Coupled to CFD Model in a 2-Stroke HCCI Engine

2015-04-14
2015-01-0392
Homogeneous Charge Compression Ignition (HCCI) combustion technology has demonstrated a profound potential to decrease both emissions and fuel consumption. In this way, the significance of the 2-stroke HCCI engine has been underestimated as it can provide more power stroke in comparison to a 4-stroke engine. Moreover, the mass of trapped residual gases is much larger in a 2-stroke engine, causing higher initial charge temperatures, which leads to easier auto-ignition. For controlling 2-stroke HCCI engines, it is vital to find optimized simulation approaches of HCCI combustion with a focus on ignition timing. In this study, a Computational Fluid Dynamic (CFD) model for a 2-stroke gasoline engine was developed coupled to a semi-detailed chemical mechanism of iso-octane to investigate the simulation capability of the considered chemical mechanism and the effects of different simulation parameters such as the turbulence model, grid density and time step size.
Technical Paper

Towards Control-Oriented Modeling of Natural Gas-Diesel RCCI Combustion

2015-04-14
2015-01-1745
For natural gas (NG)-diesel RCCI, a multi-zonal, detailed chemistry modeling approach is presented. This dual fuel combustion process requires further understanding of the ignition and combustion processes to maximize thermal efficiency and minimize (partially) unburned fuel emissions. The introduction of two fuels with different physical and chemical properties makes the combustion process complicated and challenging to model. In this study, a multi-zone approach is applied to NG-diesel RCCI combustion in a heavy-duty engine. Auto-ignition chemistry is believed to be the key process in RCCI. Starting from a multi-zone model that can describe auto-ignition dominated processes, such as HCCI and PCCI, this model is adapted by including reaction mechanisms for natural gas and NOx and by improving the in-cylinder pressure prediction. The model is validated using NG-diesel RCCI measurements that are performed on a 6 cylinder heavy-duty engine.
Technical Paper

The Physical and Chemical Effects of Fuel on Gasoline Compression Ignition

2019-04-02
2019-01-1150
In the engine community, gasoline compression ignition (GCI) engines are at the forefront of research and efforts are being taken to commercialize an optimized GCI engine in the near future. GCI engines are operated typically at Partially Premixed Combustion (PPC) mode as it offers better control of combustion with improved combustion stability. While the transition in combustion homogeneity from convectional Compression Ignition (CI) to Homogenized Charge Compression Ignition (HCCI) combustion via PPC has been comprehensively investigated, the physical and chemical effects of fuel on GCI are rarely reported at different combustion modes. Therefore, in this study, the effect of physical and chemical properties of fuels on GCI is investigated. In-order to investigate the reported problem, low octane gasoline fuels with same RON = 70 but different physical properties and sensitivity (S) are chosen.
Technical Paper

The Nozzle Flows and Atomization Characteristics of the Two-Component Surrogate Fuel of Diesel from Indirect Coal Liquefaction at Engine Conditions

2018-09-10
2018-01-1691
Recently, all world countries facing the stringent emission regulations have been encouraged to explore the clean fuel. The diesel from indirect coal liquefaction (DICL) has been verified that can reduce the soot and NOx emissions of compression-ignition engine. However, the atomization characteristics of DICL are rarely studied. The aim of this work is to numerically analyze the inner nozzle flow and the atomization characteristics of the DICL and compare the global and local flow characteristics of the DICL with the NO.2 diesel (D2) at engine conditions. A surrogate fuel of the DICL (a mixture of 72.4% n-dodecane and 27.6% methylcyclohexane by mass) was built according to its components to simulate the atomization characteristics of the DICL under the high-temperature and high-pressure environment (non-reacting) by the Large Eddy Simulation (LES).
Technical Paper

The Large Shear Strain Dynamic Behavior of In-Vitro Porcine Brain Tissue and a Silicone Gel Model Material

2000-11-01
2000-01-SC17
The large strain dynamic behavior of brain tissue and silicone gel, a brain substitute material used in mechanical head models, was compared. The non-linear shear strain behavior was characterized using stress relaxation experiments. Brain tissue showed significant shear softening for strains above 1% (approximately 30% softening for shear strains up to 20%) while the time relaxation behavior was nearly strain independent. Silicone gel behaved as a linear viscoelastic solid for all strains tested (up to 50%) and frequencies up to 461 Hz. As a result, the large strain time dependent behavior of both materials could be derived for frequencies up to 1000 Hz from small strain oscillatory experiments and application of Time Temperature Superpositioning. It was concluded that silicone gel material parameters are in the same range as those of brain tissue.
Journal Article

The Influence of Fuel Properties on Transient Liquid-Phase Spray Geometry and on Cl-Combustion Characteristics

2009-11-02
2009-01-2774
A transparent HSDI CI engine was used together with a high speed camera to analyze the liquid phase spray geometry of the fuel types: Swedish environmental class 1 Diesel fuel (MK1), Soy Methyl Ester (B100), n-Heptane (PRF0) and a gas-to-liquid derivate (GTL) with a distillation range similar to B100. The study of the transient liquid-phase spray propagation was performed at gas temperatures and pressures typical for start of injection conditions of a conventional HSDI CI engine. Inert gas was supplied to the transparent engine in order to avoid self-ignition at these cylinder gas conditions. Observed differences in liquid phase spray geometry were correlated to relevant fuel properties. An empirical relation was derived for predicting liquid spray cone angle and length prior to ignition.
Technical Paper

The Impact of Operating Conditions on Post-Injection Efficacy; a Study Using Design-of-Experiments

2018-04-03
2018-01-0229
Post-injection strategies prove to be a valuable option for reducing soot emission, but experimental results often differ from publication to publication. These discrepancies are likely caused by the selected operating conditions and engine hardware in separate studies. Efforts to optimize not only engine-out soot, but simultaneously fuel economy and emissions of nitrogen oxides (NOx) complicate the understanding of post-injection effects even more. Still, the large amount of published work on the topic is gradually forming a consensus. In the current work, a Design-of-Experiments (DoE) procedure and regression analysis are used to investigate the influence of various operating conditions on post-injection scheduling and efficacy. The study targets emission reductions of soot and NOx, as well as fuel economy improvements. Experiments are conducted on a heavy-duty compression ignition engine at three load-speed combinations.
Technical Paper

The Effects of Injection Strategies on Particulate Emissions from a Dual-Injection Gasoline Engine

2019-01-15
2019-01-0055
European standards have set stringent PN (particle number) regulation (6×1011 #/km) for gasoline direct injection (GDI) engine, posing a great challenge for the particulate emission control of GDI engines. Dual-injection, which combines direct-injection (DI) with port-fuel-injection (PFI), is an effective approach to reduce particle emissions of GDI engine while maintaining good efficiency and power output. In order to investigate the PN emission characteristics under different dual-injection strategies, a DMS500 fast particle spectrometer was employed to characterize the effects of injection strategies on particulates emissions from a dual-injection gasoline engine. In this study, the injection strategies include injection timing, injection ratio and injection pressure of direct-injection.
Technical Paper

System Characteristics of Direct and Secondary Loop Heat Pump for Electrical Vehicles

2018-04-03
2018-01-0063
The electricity energy consumption for passenger cabin heating can drastically shorten the driving range for electric vehicles in cold climates. Mobile heat pump system is considered as an effective method to improve heating efficiency. This study investigates the system characteristics of mobile heat pump systems for electrical vehicle application. Based on KULI thermal management software, simulation models including HFC-R134a direct heat pump (DHP) and secondary loop heat pump (SLHP) were developed. The secondary loop employed in the SLHP includes a coolant pump, an indoor heater core and a plate heat exchanger, instead of an indoor condenser in the DHP. The use of a secondary loop has advantages to improve air outlet temperature uniformity. The simulation models were verified by measured data obtained from calorimeter experiments. By adopting simulation models, the effects of indoor and outdoor temperatures on system performance and cycle characteristics were discussed.
Technical Paper

Suitability Study of n-Butanol for Enabling PCCI and HCCI and RCCI Combustion on a High Compression-ratio Diesel Engine

2015-09-01
2015-01-1816
This work investigates the suitability of n-butanol for enabling PCCI, HCCI, and RCCI combustion modes to achieve clean and efficient combustion on a high compression ratio (18.2:1) diesel engine. Systematic engine tests are conducted at low and medium engine loads (6∼8 bar IMEP) and at a medium engine speed of 1500 rpm. Test results indicate that n-butanol is more suitable than diesel to enable PCCI and HCCI combustion with the same engine hardware. However, the combustion phasing control for n-butanol is demanding due to the high combustion sensitivity to variations in engine operating conditions where engine safety concerns (e.g. excessive pressure rise rates) potentially arise. While EGR is the primary measure to control the combustion phasing of n-butanol HCCI, the timing control of n-butanol direct injection in PCCI provides an additional leverage to properly phase the n-butanol combustion.
Technical Paper

Styrofoam Precursors as Drop-in Diesel Fuel

2013-09-08
2013-24-0108
Styrene, or ethylbenzene, is mainly used as a monomer for the production of polymers, most notably Styrofoam. In the synthetis of styrene, the feedstock of benzene and ethylene is converted into aromatic oxygenates such as benzaldehyde, 2-phenyl ethanol and acetophenone. Benzaldehyde and phenyl ethanol are low value side streams, while acetophenone is a high value intermediate product. The side streams are now principally rejected from the process and burnt for process heat. Previous in-house research has shown that such aromatic oxygenates are suitable as diesel fuel additives and can in some cases improve the soot-NOx trade-off. In this study acetophenone, benzaldehyde and 2-phenyl ethanol are each added to commercial EN590 diesel at a ratio of 1:9, with the goal to ascertain whether or not the lower value benzaldehyde and 2-phenyl ethanol can perform on par with the higher value acetophenone. These compounds are now used in pure form.
Technical Paper

Study on the Optimal Control Strategy of Transient Process for Diesel Engine with Sequential Turbocharging System

2016-10-17
2016-01-2157
Three-phase sequential turbocharging system with two unequal-size turbochargers is developed to improve fuel economy performance and reduce emission of the automotive diesel engine, which satisfies wide range of intake flow demand. However, it results in complicated transient control strategies under frequently changing operating conditions. The present work aims to optimize the control scheme of boost system and fuel injection and evaluate their contributions to the improvement of transient performance. A mean value model for diesel engine was built up in SIMULINK environment and verified by experiment for transient study. Then a mathematical model of optimization issue was established. Strategies of control valves and fuel injection for typical acceleration and loading processes are obtained by coupled calculating of the simulation model and optimization algorithm.
Technical Paper

Study of Load Distribution for a Semi - Tracked Air - Cushion Vehicle

1999-09-14
1999-01-2788
A new design method is proposed for a semi-tracked air-cushion vehicle for soft terrain by using a flexible bind, which offers more flexibility in designing. This paper describes the design principle focusing on optimizing the total power consumption of the vehicle. The relationships of load distribution and power consumption are analyzed. The prototype experiments showed that the proposed design can meet the demand of tractive and transport efficiency with its optimal state of using minimum total power consumption and meanwhile maintaining ride comfort.
Technical Paper

Spray Combustion Analysis of Humins

2017-09-04
2017-24-0119
Second generation biomass is an attractive renewable feedstock for transport fuels. Its sulfur content is generally negligible and the carbon cycle is reduced from millions to tens of years. One hitherto non-valorized feedstock are so-called humins, a residual product formed in the conversion of sugars to platform chemicals, such as hydroxymethylfurfural and methoxymethylfurfural, intermediates in the production of FDCA, a building block used to produce the polyethylene furanoate (PEF) bottle by Avantium. The focus of this study is to investigate the spray combustion behavior of humins as a renewable alternative for heavy fuel oil (HFO) under large two-stroke engine-like conditions in an optically accessible constant volume chamber.
Technical Paper

Spray Analysis of the PFAMEN Injector

2013-09-08
2013-24-0036
In an earlier study, a novel type of diesel fuel injector was proposed. This prototype injects fuel via porous (sintered) micro pores instead of via the conventional 6-8 holes. The micro pores are typically 10-50 micrometer in diameter, versus 120-200 micrometer in the conventional case. The expected advantages of the so-called Porous Fuel Air Mixing Enhancing Nozzle (PFAMEN) injector are lower soot- and CO2 emissions. However, from previous in-house measurements, it has been concluded that the emissions of the porous injector are still not satisfactory. Roughly, this may have multiple reasons. The first one is that the spray distribution is not good enough, the second one is that the droplet sizing is too big due to the lack of droplet breakup. Furthermore air entrainment into the fuel jets might be insufficient. All reasons lead to fuel rich zones and associated soot formation.
Technical Paper

Some Insights on the Stochastic Nature of Knock and the Evolution of Hot Spots in the End-Gas During the Engine Cycle from Experimental Measurements of Knock Onset and Knock Intensity

2017-10-08
2017-01-2233
Knock in spark ignition engines is stochastic in nature. It is caused by autoignition in hot spots in the unburned end-gas ahead of the expanding flame front. Knock onset in an engine cycle can be predicted using the Livengood-Wu integral if the variation of ignition delay with pressure and temperature as well as the pressure and temperature variation with crank angle are known. However, knock intensity (KI) is determined by the evolution of the pressure wave following knock onset. In an earlier paper (SAE 2017-01-0689) we showed that KI can be approximated by KI = Z (∂T/∂x)-2 at a fixed operating condition, where Z is a function of Pko, the pressure, and (∂T/∂x) is the temperature gradient in the hot spot at knock onset. Then, from experimental measurements of KI and Pko, using five different fuels, with the engine operating at boosted conditions, a probability density function for (∂T/∂x) was established.
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