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Technical Paper

Wheel Drive Unit Lift Corrections in Automotive Wind Tunnels

2024-04-09
2024-01-2544
Correct simulations of rotating wheels are essential for accurate aerodynamic investigations of passenger vehicles. Therefore, modern automotive wind tunnels are equipped with five-belt moving ground systems with wheel drive units (WDUs) connected to the underfloor balance. The pressure distribution on the exposed areas of the WDU belts results in undesired lift forces being measured which must be considered to obtain accurate lift values for the vehicle. This work investigates the parasitic WDU lift for various configurations of a crossover SUV using numerical simulations that have been correlated to wind tunnel data. Several parameters were considered in the investigation, such as WDU size, WDU placement, tyre variants and vehicle configurations. The results show that the parasitic lift is more sensitive to the width than the length of the WDU. However, the belt length is also important to consider, especially if the wheel cannot be placed centred.
Technical Paper

Wake and Unsteady Surface-Pressure Measurements on an SUV with Rear-End Extensions

2015-04-14
2015-01-1545
Previous research on both small-scale and full-scale vehicles shows that base extensions are an effective method to increase the base pressure, enhancing pressure recovery and reducing the wake size. These extensions decrease drag at zero yaw, but show an even larger improvement at small yaw angles. In this paper, rear extensions are investigated on an SUV in the Volvo Cars Aerodynamic Wind Tunnel with focus on the wake flow and on the unsteady behavior of the surface pressures near the base perimeter. To increase the effect of the extensions on the wake flow, the investigated configurations have a closed upper- and lower grille (closed-cooling) and the underbody has been smoothed with additional panels. This paper aims to analyze differences in flow characteristics on the wake of an SUV at 0° and 2.5° yaw, caused by different sets of extensions attached to the base perimeter. Extensions with several lengths are investigated with and without a kick.
Journal Article

Visualization of Pre-Chamber Combustion and Main Chamber Jets with a Narrow Throat Pre-Chamber

2022-03-29
2022-01-0475
Pre-chamber combustion (PCC) has re-emerged in recent last years as a potential solution to help to decarbonize the transport sector with its improved engine efficiency as well as providing lower emissions. Research into the combustion process inside the pre-chamber is still a challenge due to the high pressure and temperatures, the geometrical restrictions, and the short combustion durations. Some fundamental studies in constant volume combustion chambers (CVCC) at low and medium working pressures have shown the complexity of the process and the influence of high pressures on the turbulence levels. In this study, the pre-chamber combustion process was investigated by combustion visualization in an optically-accessible pre-chamber under engine relevant conditions and linked with the jet emergence inside the main chamber. The pre-chamber geometry has a narrow-throat. The total nozzle area is distributed in two six-hole rows of nozzle holes.
Technical Paper

Validation and Comparison of Alignment Methodologies for the SAE Wireless Power Transfer, J2954 Standard

2024-04-09
2024-01-2027
Wireless Power Transfer (WPT) is set to become an alternative to conductive charging and promises highly efficient charging of electric and plug-in-hybrid vehicles based on the previous publications of the SAE J2954 standards. However, a single common methodology for alignment of the Vehicle Assembly (VA) to the Ground Assembly (GA) for wireless charging public infrastructure was not included in the first two versions of the SAE J2954 standard. Two methodologies for alignment are evaluated in this technical paper for a future SAE J2954 standard: Differential Inductive Positioning System (DIPS) using an auxiliary magnetic field to align; and Ultra-Wide Band (UWB) Ranging using Radio Frequency triangulation to align. Data and comparison of the two alignment methodologies are shown in conjunction with analysis and input from the SAE J2954 WPT Taskforce.
Journal Article

Tyre Pattern Features and Their Effects on Passenger Vehicle Drag

2018-04-03
2018-01-0710
In light of the drive for energy efficiency and low CO2 emissions, extensive research is performed to reduce vehicle aerodynamic drag. The wheels are relatively shielded from the main flow compared to the exterior of the passenger car; however, they are typically responsible for around 25% of the overall vehicle drag. This contribution is large as the wheels and tyres protrude into the flow and change the flow structure around the vehicle underbody. Given that the tyre is the first part of the wheel to get in contact with the oncoming flow, its shape and features have a significant impact on the flow pattern that develops. This study aims at identifying the general effects of two main tyre features, the longitudinal rain grooves and lateral pattern grooves, using both Computational Fluid Dynamics (CFD) and wind tunnel tests. This is performed by cutting generic representations of these details into identical slick tyres.
Technical Paper

Two Dimensional Measurements of Soot Size and Concentration in Diesel Flames by Laser Based Optical Methods

2022-03-29
2022-01-0416
Soot particle size, particle concentration and volume fraction were measured by laser based methods in optically dense, highly turbulent combusting diesel sprays under engine-like conditions. Experiments were done in the Chalmers High Pressure, High Temperature spray rig under isobaric conditions and combusting commercial diesel fuel. Laser Induced Incandescence (LII), Elastic Scattering and Light Extinction were combined quasi-simultaneously to quantify particle characteristics spatially resolved in the middle plane of a combusting spray at two instants after the start of combustion. The influence that fuel injection pressure, gas temperature and gas pressure exert on particle size, particle concentration and volume fraction were studied. Probability density functions of particle size and two-dimensional images of particle diameter, particle concentration and volume fraction concerning instantaneous single-shot cases and average measurements are presented.
Technical Paper

Torque Spike Analysis of an AC Haul Truck Traction System

2000-09-11
2000-01-2627
The mining industry has requested large capacity haul trucks with low maintenance to improve operating costs. To satisfy this request, diesel-electric drive systems have evolved from DC to AC control systems. AC drive technology offers high efficiency, low maintenance costs, and many advanced features over DC and mechanical drive technology. The use of AC inverters introduces the possibility of high current spikes to the motor during a two or three phase short circuit. This failure mode results in a large negative torque being generated in the motor that resonates until the current dissipates. This paper studies the effects of this spike on the electrical and mechanical system covering both analytical and field test results.
Technical Paper

The Structure of Cavitation and its Effect on the Spray Pattern in a Single-Hole Diesel Nozzle

2001-05-07
2001-01-2008
The structure and evolution of cavitation in a transparent scaled-up diesel nozzle having a hole perpendicular to the nozzle axis has been investigated using high-speed motion pictures, flash photography and stroboscopic visualization. Observations revealed that, at the inception stage, cavitation bubbles are dominantly seen in the vortices at the boundary layer shear flow and outside the separation zone. Cavitation bubbles grow intensively in the shear layer and develop into cloud-like coherent structures when viewed from the side of the nozzle. Shedding of the coherent cloud cavitation was observed. When the flow was increased further the cloud like cavitation bubbles developed into a large-scale coherent structure extending downstream of the hole. Under this condition the cavitation starts as a mainly glassy sheet at the entrance of the hole. Until this stage the spray appeared to be symmetric.
Technical Paper

The Role of Aerodynamics in the 1955 Le Mans Crash

2008-12-02
2008-01-2996
In the 1955 Le Mans race the worst crash in motor racing history occurred and this accident would change the face of motor racing for decades. After the crash numerous investigations on the disaster were performed, and fifty years after some interesting books were launched on the subject. However, a number of key questions remain unsolved; and one open area is the influence of aerodynamics on the scenario, since the Mercedes-Benz 300 SLR involved in the crash was equipped with an air-brake and its influence on the accident is basically unknown. This work may be considered as a first attempt to establish CFD as a tool to aid in resolving aerodynamic aspects in motor sport accidents and in the present paper, CFD has been used to investigate the aerodynamics and estimate the drag and lift coefficients of the Mercedes-Benz 300 SLR used in the Le Mans race of 1955.
Technical Paper

The Influence of PRF and Commercial Fuels with High Octane Number on the Auto-ignition Timing of an Engine Operated in HCCI Combustion Mode with Negative Valve Overlap

2004-06-08
2004-01-1967
A single-cylinder engine was operated in HCCI combustion mode with different kinds of commercial fuels. The HCCI combustion was generated by creating a negative valve overlap (early exhaust valve closing combined with late intake valve opening) thus trapping a large amount of residuals (∼ 55%). Fifteen different fuels with high octane numbers were tested six of which were primary reference fuels (PRF's) and nine were commercial fuels or reference fuels. The engine was operated at constant operational parameters (speed/load, valve timing and equivalence ratio, intake air temperature, compression ratio, etc.) changing only the fuel type while the engine was running. Changing the fuel affected the auto-ignition timing, represented by the 50% mass fraction burned location (CA50). However these changes were not consistent with the classical RON and MON numbers, which are measures of the knock resistance of the fuel. Indeed, no correlation was found between CA50 and the RON or MON numbers.
Journal Article

The Effects of Wheel Design on the Aerodynamic Drag of Passenger Vehicles

2019-04-02
2019-01-0662
Approximately 25 % of a passenger vehicle’s aerodynamic drag comes directly or indirectly from its wheels, indicating that the rim geometry is highly relevant for increasing the vehicle’s overall energy efficiency. An extensive experimental study is presented where a parametric model of the rim design was developed, and statistical methods were employed to isolate the aerodynamic effects of certain geometric rim parameters. In addition to wind tunnel force measurements, this study employed the flowfield measurement techniques of wake surveys, wheelhouse pressure measurements, and base pressure measurements to investigate and explain the most important parameters’ effects on the flowfield. In addition, a numerical model of the vehicle with various rim geometries was developed and used to further elucidate the effects of certain geometric parameters on the flow field.
Technical Paper

Temperature Oscillations in the Wall of a Cooled Multi Pulsejet Propeller for Aeronautic Propulsion

2016-09-20
2016-01-1998
Environmental and economic issues related to the aeronautic transport, with particular reference to the high-speed one are opening new perspectives to pulsejets and derived pulse detonation engines. Their importance relates to high thrust to weight ratio and low cost of manufacturing with very low energy efficiency. This papers presents a preliminary evaluation in the direction of a new family of pulsejets which can be coupled with both an air compression system which is currently in pre-patenting study and a more efficient and enduring valve systems with respect to today ones. This new pulsejet has bee specifically studied to reach three objectives: a better thermodynamic efficiency, a substantial reduction of vibrations by a multi-chamber cooled architecture, a much longer operative life by more affordable valves. Another objective of this research connects directly to the possibility of feeding the pulsejet with hydrogen.
Technical Paper

Surface Flow Visualization on a Full-Scale Passenger Car with Quantitative Tuft Image Processing

2016-04-05
2016-01-1582
Flow visualization techniques are widely used in aerodynamics to investigate the surface trace pattern. In this experimental investigation, the surface flow pattern over the rear end of a full-scale passenger car is studied using tufts. The movement of the tufts is recorded with a DSLR still camera, which continuously takes pictures. A novel and efficient tuft image processing algorithm has been developed to extract the tuft orientations in each image. This allows the extraction of the mean tuft angle and other such statistics. From the extracted tuft angles, streamline plots are created to identify points of interest, such as saddle points as well as separation and reattachment lines. Furthermore, the information about the tuft orientation in each time step allows studying steady and unsteady flow phenomena. Hence, the tuft image processing algorithm provides more detailed information about the surface flow than the traditional tuft method.
Journal Article

Structures of Flow Separation on a Passenger Car

2015-04-14
2015-01-1529
The phenomenon of three-dimensional flow separation is and has been in the focus of many researchers. An improved understanding of the physics and the driving forces is desired to be able to improve numerical simulations and to minimize aerodynamic drag over bluff bodies. To investigate the sources of separation one wants to understand what happens at the surface when the flow starts to detach and the upwelling of the streamlines becomes strong. This observation of a flow leaving the surface could be captured by investigating the limiting streamlines and surface parameters as pressure, vorticity or the shear stress. In this paper, numerical methods are used to investigate the surface pressure and flow patterns on a sedan passenger vehicle. Observed limiting streamlines are compared to the pressure distribution and their correlation is shown. For this investigation the region behind the antenna and behind the wheel arch, are pointed out and studied in detail.
Technical Paper

Spray Characterization of Gasoline Direct Injection Sprays Under Fuel Injection Pressures up to 150 MPa with Different Nozzle Geometries

2019-01-15
2019-01-0063
Maximum fuel injection pressures for GDI engines is expected to increase due to positive effects on emissions and engine-efficiency. Current GDI injectors have maximum operating pressures of 35 MPa, but higher injection pressures have yielded promising reductions in particle number (PN) and improved combustion stability. However, the mechanisms responsible for these effects are poorly understood, and there have been few studies on fuel sprays formed at high injection pressures. This paper summarizes experimental studies on the properties of sprays formed at high injection pressures. The results of these experiments can be used as inputs for CFD simulations and studies on combustion behavior, emissions formation, and combustion system design. The experiments were conducted using an injection rate meter and optical methods in a constant volume spray chamber. Injection rate measurements were performed to determine the injectors’ flow characteristics.
Technical Paper

Reduction of EMI in Switched Mode Converters by Shaped Pulse Transitions

2007-04-16
2007-01-0361
An idea of reducing the amplitude of higher order harmonic frequencies from PWM switching pattern is presented and analyzed in this paper. For experimental studies a flexi-ble curve shaping circuit was developed and implemented for achieving and controlling smooth transitions in a DC/DC PWM controlled converter for a 12 V system. A comparison between trapezoidal and sinusoidal transitions is made and it is found that a sinusoidal transition gives better EMI performance without increasing the switching losses. In order to further reduce the EMI, a strategy of controlling the output voltage transitions in a MOSFET by “pre-charging” its gate is derived and investigated. The developed practical circuit is tested with sinusoidal reference for a purely resistive load and an R-L load. Frequency responses obtained from simulations and measurements are compared and discussed.
Technical Paper

Reducing Pressure Fluctuations at High Loads by Means of Charge Stratification in HCCI Combustion with Negative Valve Overlap

2009-06-15
2009-01-1785
Future demands for improvements in the fuel economy of gasoline passenger car engines will require the development and implementation of advanced combustion strategies, to replace, or combine with the conventional spark ignition strategy. One possible strategy is homogeneous charge compression ignition (HCCI) achieved using negative valve overlap (NVO). However, several issues need to be addressed before this combustion strategy can be fully implemented in a production vehicle, one being to increase the upper load limit. One constraint at high loads is the combustion becoming too rapid, leading to excessive pressure-rise rates and large pressure fluctuations (ringing), causing noise. In this work, efforts were made to reduce these pressure fluctuations by using a late injection during the later part of the compression. A more appropriate acronym than HCCI for such combustion is SCCI (Stratified Charge Compression Ignition).
Technical Paper

Quantitative High Speed Stability Assessment of a Sports Utility Vehicle and Classification of Wind Gust Profiles

2020-04-14
2020-01-0677
The automotive trends of vehicles with lower aerodynamic drag and more powerful drivetrains have caused increasing concern regarding stability issues at high speeds, since more streamlined bodies show greater sensitivity to crosswinds. This is especially pronounced for high vehicles, such as sports utility vehicles. Besides, the competitiveness in the automotive industry requires faster development times and, thus, a need to evaluate the high speed stability performance in an early design phase, preferable using simulation tools. The usefulness of these simulation tools partly relies on realistic boundary conditions for the wind and quantitative measures for assessing stability without the subjective evaluation of experienced drivers. This study employs an on-road experimental measurements setup to define relevant wind conditions and to find an objective methodology to evaluate high speed stability.
Technical Paper

Protocol Membership in Dependable Distributed Communication Systems - A Question of Brittleness

2003-03-03
2003-01-0108
This paper describes results from fault injection experiments using heavy ions in the time-triggered communication protocol for safety critical distributed systems (TTP/C, C1 implementation). The observed results show that arbitrary faults in one erroneous node could cause inconsistencies in the cluster and thus jeopardize correctly working nodes and the whole communication system. The described inconsistencies resulted from either asymmetric value faults or slightly out of specification timing faults. This system behavior can be partly explained by too strict constraints on the fault handling algorithms using the membership agreement protocol.
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