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Standard

xEV Labels to Assist First and Second Responders, and Others

2023-09-06
WIP
J3108
This recommended practice prescribes clear and consistent labeling methodology for communicating important xEV high voltage safety information. Examples of such information include identifying key high voltage system component locations and high voltage disabling points. These recommendations are based on current industry best practices identified by the responder community. Although this recommended practice is written for xEVs with high voltage systems, these recommendations can be applied to any vehicle type.
Standard

Wireless Power Transfer for Light-Duty Plug-in/Electric Vehicles and Alignment Methodology

2023-09-18
WIP
J2954
The SAE J2954 standard establishes an industry-wide specification that defines acceptable criteria for interoperability, electromagnetic compatibility, EMF, minimum performance, safety, and testing for wireless power transfer (WPT) of light-duty plug-in electric vehicles. The specification defines various charging levels between WPT 1-3 (3.7kVA to 11.1kVA). A standard for WPT based on these charge levels enables selection of a charging rate based on vehicle requirements, thus allowing for better vehicle packaging and ease of customer use. The specification supports home (private) charging and public wireless charging also establishing a universal Ground Assembly WPT 3 (GA) at 11.1kVA which is interoperable to Vehicle Assemblies (VA) WPT 1-3. SAE J2954 contains requirements for safety, performance, and interoperability of WPT. It also contains recommended methods for evaluating electromagnetic emissions, but the requirements and test procedures are controlled by regulatory bodies.
Standard

Wire, Electrical, Crosslinked Polyalkene, Crosslinked Alkane-Imide Polymer, Or Polyarlyene Insulated, Copper Or Copper Alloy

2021-12-02
WIP
AS81044C

AS81044 covers single conductor electric wires made as specified in the applicable detail specification with tin-coated, silver-coated, or nickel-coated copper or copper alloy conductors insulated with crosslinked polyalkene, crosslinked alkane imide polymer, or polyarylene. The crosslinked polyalkene, crosslinked alkane-imide polymer, or polyarylene may be used alone or in combination with other insulation materials as specified in the detail specification.

Technical Paper

Windowed Selected Moving Autocorrelation (WSMA), Tri-Correlation (TriC), and Misfire Detection

2005-04-11
2005-01-0647
In this paper, two correlations, Windowed Selected Moving Autocorrelation (WSMA) and Tri-Correlation (TriC), are introduced and discussed. The WSMA is simpler than the conventional autocorrelation. WSMA uses less data points to obtain useful signal content at desired frequencies. The computational requirement is therefore reduced compared to the conventional autocorrelation. The simplified TriC provides improved signal to noise separation capability than WSMA does while still requiring reduced computational effort compared to the standard autocorrelation. Very often, computation resource limitation exists for real-time applications. Therefore, the WSMA and TriC offer more opportunities for real-time monitor and feedback control applications in the frequency domain due to their high efficiencies. As an example, applications in internal combustion (IC) engine misfire detection are presented. Simulation and vehicle test results are also presented in this paper.
Technical Paper

Vibrational and Sound Radiation Properties of a Double Layered Diesel Engine Gear Cover

1999-05-17
1999-01-1773
The introduction of a thin fluid layer between two layers of sheet metal offers a highly effective and economical alternative to the use of constrained viscoelastic damping layers in sheet metal structures. A diesel engine gear cover, which is constructed of two sheet metal sections spot welded together, takes advantage of fluid layer damping to produce superior vibration and sound radiation performance. In this paper, the bending of a double layered plate coupled through a thin fluid layer is modeled using a traveling wave approach which results in a impedance function that can be used to assess the vibration and sound radiation performance of practical double layered plate structures. Guided by this model, the influence of fluid layer thickness and inside-to-outside sheet thickness is studied.
Standard

Vehicle OBD II Compliance Test Cases

2021-05-04
WIP
J1699/3
The main purpose of this SAE Recommended Practice is to verify that vehicles are capable of communicating a minimum subset of information in accordance with the diagnostic test services specified in SAE J1979, or the equivalent document ISO 15031-5. Any software meeting these specifications will utilize the vehicle interface that is defined in SAE J2534. SAE J1699-3 tests shall be run using an SAE J2534-1 (API Version 04.04) Interface. However, the use of an SAE J2534-2 (API Version 04.04) Interface shall be permitted if the following conditions are met: The number of 29-bit ISO 15765 OBD ECUs exceeds the capability of the SAE J2534-1 Interface. The SAE J2534-2 Interface meets or exceeds all of the SAE J2534-1 requirements and also supports the SAE J2534 2 feature “Mixed Format Frames on a CAN Network.”
Technical Paper

Vehicle Engine Aftertreatment System Simulation (VEASS) Model: Application to a Controls Design Strategy for Active Regeneration of a Catalyzed Particulate Filter

2005-04-11
2005-01-0970
Heavy-duty diesel engine particulate matter (PM) emissions must be reduced from 0.1 to 0.01 grams per brake horsepower-hour by 2007 due to EPA regulations [1]. A catalyzed particulate filter (CPF) is used to capture PM in the exhaust stream, but as PM accumulates in the CPF, exhaust flow is restricted resulting in reduced horsepower and increased fuel consumption. PM must therefore be burned off, referred to as CPF regeneration. Unfortunately, nominal exhaust temperatures are not always high enough to cause stable self-regeneration when needed. One promising method for active CPF regeneration is to inject fuel into the exhaust stream upstream of an oxidation catalytic converter (OCC). The chemical energy released during the oxidation of the fuel in the OCC raises the exhaust temperature and allows regeneration.
Standard

Vehicle Acceleration Measurement

2023-02-06
WIP
J1491
To define a test procedure that when conducted will provide a repeatable measure of a vehicle's maximum acceleration performance. This SAE Recommended Practice provides a standardized means of measuring acceleration performance of passenger cars and light-duty trucks.
Technical Paper

Utilization of Vehicle Connectivity for Improved Energy Consumption of a Speed Harmonized Cohort of Vehicles

2020-04-14
2020-01-0587
Improving vehicle response through advanced knowledge of traffic behavior can lead to large improvements in energy consumption for the single isolated vehicle. This energy savings across multiple vehicles can even be larger if they travel together as a cohort in harmonization. Additionally, if the vehicles have enough information about their immediate path of travel, and other vehicles’ in that path (and their respective critical forward-looking information), they can safely drive close enough to each other to share aerodynamic load. These energy savings can be upwards of multiple percentage points, and are dependent on several criteria. This analysis looks at criteria that contributes to energy savings for a cohort of vehicles in synchronous motion, as well as describes a study that allows for better understanding of the potential benefits of different types of cohorted vehicles in different platoon arrangements.
Standard

Utility Factor Definitions for Plug-In Hybrid Electric Vehicles Using Travel Survey Data

2019-06-25
WIP
J2841
The total fuel and energy consumption rates of a Plug-In Hybrid Electric Vehicle (PHEV) vary depending upon the distance driven. For PHEVs, the assumption is that operation starts in battery charge-depleting mode and eventually changes to battery charge-sustaining mode. Total distance between charge events determines how much of the driving is performed in each of the two fundamental modes. An equation describing the portion of driving in each mode is defined. Driving statistics from the National Highway Transportation Survey are used as inputs to the equation to provide an aggregate "Utility Factor" (UF) applied to the charge-depleting mode results.
Technical Paper

Using a DNS Framework to Test a Splashed Mass Sub-Model for Lagrangian Spray Simulations

2018-04-03
2018-01-0297
Numerical modeling of fuel injection in internal combustion engines in a Lagrangian framework requires the use of a spray-wall interaction sub-model to correctly assess the effects associated with spray impingement. The spray impingement dynamics may influence the air-fuel mixing and result in increased hydrocarbon and particulate matter emissions. One component of a spray-wall interaction model is the splashed mass fraction, i.e. the amount of mass that is ejected upon impingement. Many existing models are based on relatively large droplets (mm size), while diesel and gasoline sprays are expected to be of micron size before splashing under high pressure conditions. It is challenging to experimentally distinguish pre- from post-impinged spray droplets, leading to difficulty in model validation.
Standard

Use of HVOF Thermal Spray Coatings for Hard Chrome Replacement in Landing Gear Applications

2016-09-19
WIP
ARP5935A
Electrolytically deposited chrome plate is the current standard surface treatment for landing gear component interface surfaces that require good wear resistance and corrosion protection. Chrome plated components are typically plagued by a slight debit in fatigue performance, detrimental mud cracking surface pattern, susceptibility to scoring, wear, and seal leakage. In addition, recent changes in environmental compliance standards place further restrictions on the use of electrolytically deposited chromium. Some commercial applications have already eliminated the use of chrome plate on current and future products. As a result, a substitute for electrolytically deposited chrome plate has been sought for several years. High Velocity Oxygenated Fuel (HVOF) thermal spray coatings have been developed to the point where they are being implemented as an alternative to hard chrome plate on high strength low alloy steels for external surfaces on landing gear applications.
Standard

Typical Failure Modes for High Lift Actuation Load Paths

2022-05-22
WIP
AIR7061
This Aerospace Information Report provides examples of single mechanical failure modes for components used in fixed wing, high lift actuation systems’ load paths, as well as the typical hazards posed by those failures at the aircraft level.
Standard

Tube Bending Radius

2023-11-21
WIP
AS130B
This standard establishes basic design criteria including preferred bend radii, straight lengths between bends, flattening and surface conditions in the bend area. Also included is a table of preferred tubing sizes and wall thicknesses and a formula for determining a minimum bend radius for a given tube diameter.
Standard

Trimmable Horizontal Stabilizer Actuator Structural Load Path Integrity Monitoring Principles

2021-11-02
WIP
AIR6226A
Most of the Trimmable Horizontal Stabilizer Actuators (THSA) feature a dual structural load path, the primary load path being loaded, the secondary load path being normally unloaded, or both load paths sharing in parallel the Horizontal Stabilizer load. This document describes existing methods for detecting rupture or disconnection of loaded load paths as an overview for those specifying or designing Horizontal Stabilizer Trim Actuators in order to compare existing solutions as reference for implementation in new aircraft programs.
Standard

Transport Category Airplane Head Up Display (HUD) Systems

2010-08-26
WIP
ARP5288A
The material provided in this document consists of recommendations related to the design, analysis, testing, and intended functions of head up displays (HUDs) for transport category airplanes. The content of the document is limited to statements of general design and installation considerations, including display function criticality and compliance considerations; symbology, coding, clutter, dimensionality, and attention getting requirements; equipment installation; display visual characteristics; failure modes; information display and formatting; specific integrated display and mode; and system verification.
Technical Paper

Trade-Off Analysis and Systematic Optimization of a Heavy-Duty Diesel Hybrid Powertrain

2020-04-14
2020-01-0847
While significant progress has been made in recent years to develop hybrid and battery electric vehicles for passenger car and light-duty applications to meet future fuel economy targets, the application of hybrid powertrains to heavy-duty truck applications has been very limited. The relatively lower energy and power density of batteries in comparison to diesel fuel and the operating profiles of most heavy-duty trucks, combine to make the application of hybrid powertrain for these applications more challenging. The high torque and power requirements of heavy-duty trucks over a long operating range, the majority of which is at constant cruise point, along with a high payback period, complexity, cost, weight and range anxiety, make the hybrid and battery electric solution less attractive than a conventional powertrain.
Standard

Traction Coefficient Measurement

2013-02-12
WIP
ARP6243
Aviation oils provide thin lubricating films between highly stressed bearing, gear and other lubricated contacts. The stresses and shear rates cause rapid rheological changes in the oil which affect the traction (friction) between the surfaces. Thin film dynamic forces are associated with the molecular structure of the oil provided by the oil supplier. Traction force divided by the normal load (i.e. traction coefficient) can be viewed as a fundamental property of aviation oil. Its value is a function of stress, temperature and shear rate. Appropriate measurements are made under dynamic conditions to characterize aviation oil products for engineering design purposes and service performance prediction.
Standard

Torque-Tension Testing and Evaluation of Fastener Finishes

1998-12-30
HISTORICAL
USCAR11
This standard provides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish. The results obtained by this test shall be used as a process control attribute of the fastener finish and shall not be utilized for specific applications.
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