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Standard

13-Conductor Electrical Cable between Towing Vehicle and Trailer

2022-06-15
WIP
J3284
This SAE standard establishes the minimum construction and performance requirements for a combination cable consisting of 9 conductors and 2 twisted pairs for use on trucks, trailers, and dollies. The cable includes power, ground and 2 jacketed/unshielded twisted paired signal circuits. This standard will be used in conjunction with the SAEJ XXXX “13 Conductor Electrical Connector (Plug and Receptacle) between Towing Vehicle and Trailer”. The standard will also include the test procedures, design and performance requirements for the cable.
Standard

15 Pole Connector Between Towing Vehicles and Trailers with 12 Volt Nominal Supply

2018-04-15
HISTORICAL
J2691_201804
This SAE standard establishes the minimum construction and performance requirements for a 15 Pole Connector Between Towing Vehicles and Trailers, for trucks, trailers, and dollies in conjunction with SAE J2742. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.
Standard

Auxiliary Two-Conductor Electrical Power Connector for Truck-Trailer High-Power Jumper Cable

2023-09-20
WIP
J3082
This SAE Standard provides the minimum requirements for high-power, two-conductor jumper cable plug and receptacle for truck-trailer jumper cable systems. It includes the test procedures, design, and performance requirements. This document covers receptacles rated 12 VDC nominal and at more than 30 A (amperes) up to and including 150 A, and is intended for a single circuit with one power conductor and one common return conductor. Single-conductor high-current connectors are not recommended for future designs because of inadequate ground return through fifth wheel/king pin. Cable size selection is to be made by the vehicle OEM for specific applications and the specific voltage drop requirements of those applications.
Standard

CIRCUIT BREAKERS

1992-06-01
HISTORICAL
J553_199206
This SAE Standard defines the test conditions, procedures, and performance requirements for circuit breakers in ratings up to and including 50 A. The document includes externally or internally mounted automatic reset, modified reset, and manually reset types of circuit breakers for 12 V and 24 V DC operation. Some circuit breakers may have dual voltage ratings (AC and DC), however, this document evaluates DC performance only.
Standard

CIRCUIT BREAKERS

1996-04-01
HISTORICAL
J553_199604
This SAE Standard defines the test conditions, procedures, and performance requirements for circuit breakers in ratings up to and including 50 A. The document includes externally or internally mounted automatic reset, modified reset, and manually reset types of circuit breakers for 12 V and 24 V DC operation. Some circuit breakers may have dual voltage ratings (AC and DC), however, this document evaluates DC performance only.
Standard

Cable Marking for Circuit Identification in Multi-Voltage Power Distribution Systems

2021-01-13
CURRENT
J3176_202101
This SAE Standard establishes the minimum circuit identification and requirements for Multi-Voltage Power Distribution Systems (MVPDS) for use on trucks and buses. A Multi-Voltage Power Distribution System is one that distributes two or three voltages, up to 60 VDC, to power the controls, instruments, and devices.
Standard

Circuit Breakers

2022-05-26
CURRENT
J553_202205
This SAE Standard defines the test conditions, procedures, and performance requirements for circuit breakers in ratings up to and including 200 A. The document includes automatic reset, modified reset, and manually reset types of circuit breakers for 12 VDC, 24 VDC, and 48 VDC electrical systems. Some circuit breakers may have dual voltage ratings (AC and DC); however, this document evaluates DC performance only.
Standard

Coiled Electrical Cable—Truck and Bus

2007-06-12
HISTORICAL
J2222_200706
This SAE Standard establishes the minimum performance and endurance requirements for coiled electrical cables used for hookup between trucks, trailers and dollies. The component standards SAE J2394 (replaced SAE J1067) for cable and SAE J560 for connectors must be consulted to determine the complete performance and endurance requirements of the system. Related TMC Recommended Practices may be consulted for information associated with selection, installation and inspection of these coiled electrical cables. This document is intended to set out requirements for the majority of conditions rather than for specialized applications or environments.
Standard

Electric Power Take-Off Interface Requirements for Commercial Vehicles

2021-05-04
WIP
J3253
This SAE Recommended Practice document covers the general guidelines for conductive power transfer of high voltage Direct Current (DC) power between OEM commercial truck chassis electrical systems and electrically powered body accessory equipment. The OEM chassis can have an EV drive train or be a hybrid chassis with or without a connection for traditional mechanical PTO. The chassis can include use of range extension systems. Voltage levels are defined as greater than 60VDC and include typical EV chassis voltage ranges up to and including 1200VDC . It also covers the functional requirements for the connection systems, body builder communication modes including diagnostics, suggested operational modes, system interlocks and isolation management. The scope of the ePTO physical electrical connection will be limited to a recommendation of the interface concept, space claim and service features and will leave connector features and design open for future definition.
Standard

Electric Vehicle Power Transfer System Using a Three-Phase Capable Coupler

2023-07-12
WIP
J3068
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an electric vehicle using a coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the electric vehicle inlet, supply equipment connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope.
Standard

Electric Vehicle Power Transfer System Using a Three-Phase Capable Coupler

2018-04-25
HISTORICAL
J3068_201804
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer to an Electric Vehicle using a Coupler capable of, but not limited to, transferring three-phase AC power. It defines a conductive power transfer method including the digital communication system. It also covers the functional and dimensional requirements for the Electric Vehicle Inlet, Supply Equipment Connector, and mating housings and contacts. Moveable charging equipment such as a service truck with charging facilities are within scope. Charging while moving (or in-route-charging) is not in scope.
Standard

HEAVY-DUTY CIRCUIT BREAKERS

1996-04-01
HISTORICAL
J1625_199604
This SAE Recommended Practice defines the test conditions, procedures, and performance requirements for circuit breakers in ratings from 50 to 200 A. The document covers externally mounted automatic reset and manually reset types of circuit breakers for low voltage DC operation (typically 50 V or less).
Standard

Heavy Duty Truck and Bus Electrical Circuit Performance Requirement for 12/24-Volt Electric Starter Motors

2024-03-22
CURRENT
J3053_202403
The recommended practice describes a design standard that defines the maximum recommended voltage drop of the starting motor main circuits, as well as control system circuits, for 12/24-V starter systems. The battery technologies used in developing this document include the flooded lead acid, gel cell, and AGM. Starting systems supported by NiCd, Lithium Ion, NiZn, etc., or Ultracaps are not included in this document. This document is not intended to be updated or modified to include starter motors rated at voltages above the nominal 24-V electrical system. The starter is basically an electrical-to-mechanical power converter. If you double the available battery power in, you double the peak mechanical power out and double the heat losses. This means that we have to pay special attention to how battery power changes when we change the battery voltage and the effects it may have in overpowering the cranking system.
Standard

Heavy-Duty Wiring Systems for On-Highway Trucks

2024-01-09
CURRENT
J2202_202401
This SAE Recommended Practice provides general guidelines on the material selection, construction, and qualification of components and wiring systems used to construct nominal 12 VDC and/or 24 VDC electrical wiring systems for heavy-duty vehicles The guidelines are limited to nominal 12 VDC and/or 24 VDC primary wiring systems and includes cable sizes American Wire Gage 20 to AWG 4 on heavy-duty on-highway trucks. The document identifies appropriate operating performances requirements. This document excludes the male-to-female connection of the SAE J560 connectors.
Standard

Heavy-Duty Wiring Systems for On-Highway Trucks

2019-12-03
HISTORICAL
J2202_201912
This SAE Recommended Practice provides general guidelines on the material selection, construction, and qualification of components and wiring systems used to construct nominal 12 VDC and/or 24 VDC electrical wiring systems for heavy-duty vehicles The guidelines are limited to nominal 12 VDC and/or 24 VDC primary wiring systems and includes cable sizes American Wire Gage 20 to AWG 4 on heavy-duty on-highway trucks. The document identifies appropriate operating performances requirements. This document excludes the male-to-female connection of the SAE J560 connectors.
Standard

Identification of Vehicles and Supply Equipment for Conductive AC Charging

2023-12-13
CURRENT
J3068/1_202312
This document is an optional addition to SAE J3068 that adds additional communications (using LIN-CP) between the EV and SE that provide capabilities valuable to commercial fleets. These include the ability of the EV and SE to exchange unique identifiers, to establish which EV is connected to which SE, and to specify requirements for the next trip.
Standard

Inverter Requirements for Class Eight Trucks - Truck and Bus

2020-11-18
CURRENT
J2697_202011
This SAE Recommended Practice is intended to describe the application of single-phase DC to AC inverters, and bidirectional inverter/chargers, which supply power to ac loads in Class heavy duty on-highway trucks (10K GVW). The document identifies appropriate operating performance requirements and adds some insight into inverter selection. This document applies to factory and after-market installed DC-to-AC inverter systems (Including inverter chargers) providing up 3000 W of 120 VAC line-voltage power as a convenience for operator and passenger use. Such inverters are intended to power user loads not essential to vehicle Operation or safety (e.g., HVAC, TV, microwave ovens, battery chargers for mobile phones or laptop computers, audio equipment, etc.). Systems incorporate the inverter itself as well as the input, output, control, and signal wiring associated with the inverter.
Standard

Inverter Requirements for Class Eight Trucks - Truck and Bus

2022-06-07
WIP
J2697
This SAE Recommended Practice is intended to describe the application of single-phase DC to AC inverters, and bidirectional inverter/chargers, which supply power to ac loads in Class heavy duty on-highway trucks (10K GVW). The document identifies appropriate operating performance requirements and adds some insight into inverter selection. - This document applies to factory and after-market installed DC-to-AC inverter systems (Including inverter chargers) providing up 3000 W of 120 VAC line-voltage power as a convenience for operator and passenger use. Such inverters are intended to power user loads not essential to vehicle Operation or safety (e.g., HVAC, TV, microwave ovens, battery chargers for mobile phones or laptop computers, audio equipment, etc.). - Systems incorporate the inverter itself as well as the input, output, control, and signal wiring associated with the inverter.
Standard

JOINT SAE/TMC RECOMMENDED ENVIRONMENTAL PRACTICES FOR ELECTRONIC EQUIPMENT DESIGN (HEAVY-DUTY TRUCKS)

1988-01-01
HISTORICAL
J1455_198801
The climatic, dynamic, and electrical environments from natural and vehicle-induced sources that influence the performance and reliability of vehicle electronic equipment are included in this document. Test methods that can be used to simulate these environmental conditions are also included. This information is applicable to diesel powered trucks in Classes 6, 7, and 8.
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