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New Technologies Tackle UAV Challenges Robotic Applique Kits Leverage Existing Assets Educating UGVs Implementing AI Advancements in Thermal Image Training Data Sets Protecting Critical Data on Unmanned Underwater Platforms Advancements Made to the Wingman Software-in-the-Loop (SIL) Simulation: How to Operate the SIL New features include the creation of virtual environments that match real-world gunnery test courses. Soldier-Robot Team Communication: An Investigation of Exogenous Orienting Visual Display Cues and Robot Reporting Preferences The effective use of robots to conduct dangerous missions depends on accurate man-machine communications. Soft Robotic Fish Swims Alongside Real Ones in Coral Reefs GPS Enabled Semi-Autonomous Robot Combining GPS signals with acoustic and encoder data gives a robot the ability to determine its location and orientation within a reference frame.

Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV) Using Thermoplastics in Aerospace Applications In-Flight Real-Time Avionics Adaptation Using Turbine Flow Meters for Aerospace Test and Measurement Applications Communicating from Space: The Front End of Multiscale Modeling Laser-Based System Could Expand Space-to-Ground Communication Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section Research could lead to development of a composite material that can be processed at a low temperature and still be used at 1000°F. Permeation Tests on Polypropylene Fiber Materials Study attempts to determine if polypropylene nanofiber materials can be used in air filtration systems to remove toxic vapors. Inter-Laboratory Combat Helmet Blunt Impact Test Method Comparison Ensuring consistent test methods could reduce the risk of head injuries.

Harley-Davidson's e-bike shocker (video) Is the motorcycle market ready for a Harley-Davidson EV? Project LiveWire was designed to provide answers, said Chief Engineer Jeff Richlen. Airbus has its eye on the future of cleaner flight CleanSky 2 targets are to increase aircraft fuel efficiency enough to reduce CO2 emissions by 20-30% and reduce aircraft NOx and noise emissions by 20-30% compared to newly designed aircraft entering into service in 2014-or essentially halve 2005 CO2 emissions levels by 2050. Soul EV extends the range frontier (video) Specially formulated NCM battery cells are key in giving the vehicle class-leading EV range while enabling engineers to fit a high-energy-density battery pack underfloor with little sacrifice of passenger cabin space.

When fuel cells fly Emerging hydrogen and fuel-cell-based technologies are being developed for the future replacement of onboard electrical systems in more-electric or all-electric aircraft. Motor controls spin forward Improved power handling and software advances make electrified powertrains more competitive. Multiple controllers adds to EV complexity Model-based design has revolutionized the way products are developed, with design shifting from parts to the whole.

Why Volt? After 48 months' development, the 2011 Chevrolet Volt has enetered series production. The pioneering "E-REV" is as important to the mobility industry as it is to GM. Creating the heart of Volt GM's battery requirements meant creating new state-of-the-art in-vehicle engery storage - and doing it in less than four years. Top GM and supplier engineers reveal how they did it. Engineering with maniacal focus A dedicated, cohesive team and a conservative engineering approach put this innovative vehicle into production at moon-shot speed. A unique electrified transaxle Hybrid or not? Definitions aside, what really matters is GM wisely leveraged its next-generation Two Mode propulsion technology to give Volt greater overall efficiency. Sweating the body details Extensive wind-tunnel work gave Volt a shape that's slicker than it looks. But engineers aren't happy with the curb weight.

Lithium-ion refinement Even as high-profile fires create concern, battery and car makers accelerate their move toward lithium-ion technology with advances in cost, performance, and safety. NASA's quest for maximum efficiency As part of its hybrid body wing aircraft with turboelectric distributed propulsion system, NASA has proposed to use a superconducting and cryogenic electrical system to connect the electrical output of the generators to the motors.

Fuel cells for auxiliary power OEM and supplier researchers explore the benefits of utilizing solid-oxide fuel-cell APUs to help meet heavy-duty truck anti-idling requirements. Safer EV batteries could enter the crush zone ARPA-e targets "robust" batteries that not only bear loads but also absorb crash-impact energy to save weight.

Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.

eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride

Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Military vehicles battle for autonomy at lower cost Engineers are adding sensors, more powerful micros and faster networks as they automate tasks and pave the way to autonomy. Heavy duty lightweighting Optimization of tractor-trailer systems and component design helps to reduce overall vehicle mass, a key strategy in improving fuel economy and meeting upcoming Phase 2 GHG regulations. Navistar's SuperTruck II explores composites, WiFi to cut weight Methane state of mind New Holland ramps up its focus on alternative fuels, showcasing a methane-powered concept tractor that trims emissions, operating costs.

No shortage of challenges Supply chain struggles join perennial challenges for Cummins' off-highway business, namely meeting shifting global emissions standards and satisfying emerging technology trends. Batteries not the only route to EV efficiency Allison CTO stresses efficiency and safety of propulsion units also are critical to reducing cost, improving performance and ultimately winning over customers. Batteries go underground A Saft expert evaluates various Li-ion chemistries and strategies - battery swapping vs. fast charging - for electric mining vehicles. Platooning: an evolving pathway to full autonomy Human-guided convoys can provide real-world benefits sooner than individual driverless trucks, but safety and operational issues still need to be resolved to optimize platoon configurations. Supplier Directory Complete listing of industry suppliers categorized by technology area.

Need: E/E architecture upgrade Bosch VP of Commercial Vehicle and Off-Road believes the business cases for electrification and automation, especially in trucking, are extremely promising. Diesel isn't dead Cofounder of Convergent Science defends the internal-combustion engine, fully expecting already-sophisticated designs to run even cleaner and more efficiently in the future. Fueling up fuel cells The new VP of Hydrogen and Fuel Cell Technologies at Nikola shares his vision for the alt-fuel technology in trucking, along with the standards necessary for implementation. From gaming to engineering Theorem sees augmented, mixed and virtual reality transforming the way heavy vehicles are engineered and manufactured. Adding digital intelligence, connectivity to actuators Thomson believes truck and off-highway vehicles will increasingly integrate 'smart' actuators to enhance communication, control and performance.

Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.

Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.

Predicting mobility in military operational scenarios U.S. Army leads a seven-year, multinational effort to develop new off-road vehicle mobility analysis methodology. Hitting the gas on hydrogen tech OEMs and global suppliers still are betting big on hydrogen propulsion as a solution for decarbonizing the heavy-duty trucking industry. BEV truck manufacturers charge ahead Several companies announced new product offerings and prototypes of BEVs at the NTEA Work Truck Week in Indianapolis. Editorial Maintaining EV chargers yet another challenge Precision tech the 'backbone' to CNH's digital strategy Purdue prototypes new EV fast-charge cable 3DEO unveils metal 3D-printing platform for mass production Paccar launches new 18-speed automated transmissions Lightning's eChassis targets commercial EVs Quantron launches 12-m battery-electric bus; fuel-cell variant to follow Q&A Chemours' Christina Spalding shares insights on the commercial-vehicle industry's shift to R-1234yf HVAC refrigerant.

Executive Viewpoints Off-highway industry executives write about some of the challenges and trends facing the industry over the next 20 years, and the innovation that will be required to stay competitive and sustainable. Annual product guide A product roundup showcasing the newest and most innovative supplier technologies in a variety of areas such as Powertrain & Energy, Electronics, Hydraulics, Materials, Testing & Simulation, Body and Chassis, and Interiors.

Off-highway engines advance beyond Tier 4 With Tier 4 Final/Stage IV needs met, engine OEMs direct their focus and competitive energies toward optimizing competitive solutions. At the same time, they need to keep a weather eye out for future regulations, which many expect. Autonomous vehicle challenges span many fields Many of the challenges faced by military and commercial design teams are similar. Racket busters With a quiet cab at the top of many tractor buyers' wish lists, agricultural equipment manufacturers are pursuing every opportunity possible to shed decibels.

Hydraulics still in control of off-highway needs Engineers continue to master electronic controllers and software to help systems manage engine speeds and boost efficiency, to the ultimate benefit of both OEMs and end-users. Off-highway calibration challenges-big and complex As the final set of Tier 4 regulations kick in for engines greater than 750 hp (560 kW), calibration efforts must contend with complex engine and aftertreatment systems. Engine manufacturers and service providers deal with this complexity, but does it need to be so? DEF delivery modelling for SCR systems Researchers characterize a 0-D model of a urea delivery module, oriented to model-based control and to the simulation of the system response to fault injections finalized to diagnosis validation.