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Standard

TUBE/HOSE ASSEMBLIES

1992-10-01
HISTORICAL
J2045_199210
This SAE Standard encompasses the minimum functional requirements for fuel tubing and nonmetallic and nonrubber hose assemblies to be used in gasoline fuel injection systems. It utilizes information from the tubing standard SAE J2043, fittings and connectors SAE J2044, and protective covers SAE J2027. It is not intended to cover assemblies that operate below 30 °C (-22 °F) or above 115 °C (239 °F). In addition, this document is applicable for gasoline F.I. systems up to 5 bar (approximately 75 psig) operating pressure. It should be noted that temperatures can affect assemblies in various manners and every effort must be made to determine the operating temperature to which a specific assembly will be exposed, and design accordingly. This document does not make recommendations as to which assemblies are appropriate for different ranges of operating temperatures.
Standard

Standardization of Color and Verbiage for Fuel Inlet Closures

2006-11-06
HISTORICAL
J2785_200611
This SAE Recommended Practice was developed to standardize fuel inlet closure colors and verbiage by fuel type primarily for passenger car and truck applications, but it can be applied to marine, industrial, lawn and garden, and other similar applications. See Section 4, Table 1 for a list of specified colors, and text by fuel type.
Standard

Standard for Protective Covers for Gasoline Fuel Line Tubing

1998-06-01
HISTORICAL
J2027_199806
This SAE Standard includes performance requirements for protective covers for flexible, non-metallic fuel tubing. Ultimate performance of the protective cover may be dependent on the interaction of the fuel tubing and protective cover. Therefore, it is recommended that tubing and cover combinations be tested as an assembly, where appropriate, to qualify to this document.
Standard

Standard for Protective Covers for Gasoline Fuel Line Tubing

2013-05-28
CURRENT
J2027_201305
This SAE Standard includes performance requirements for protective covers for flexible, non-metallic fuel tubing. Ultimate performance of the protective cover may be dependent on the interaction of the fuel tubing and protective cover. Therefore, it is recommended that tubing and cover combinations be tested as an assembly, where appropriate, to qualify to this document.
Standard

SAE QUICK CONNECTOR SPECIFICATIONS FOR LIQUID FUEL SYSTEMS

1992-06-01
HISTORICAL
J2044_199206
This SAE Recommended Practice defines minimum functional requirements for quick connectors used in supply and return, liquid lines, for flexible tubing fuel systems. The document applies to automotive and light truck gasoline and diesel fuel systems, with operating pressures up to 500 kPa, 5 Bar, (72.5 psig), and the fuel lines and connectors routed such that continuous operating temperature exposure is less than 115 °C (239 °F). These tests apply to new fittings in assembly operations: for service operations, the male tube should be lubricated with engine oil before coupling. Vehicle O.E.M. fuel system specifications may impose additional requirements beyond the scope of this general SAE document. In those cases, the O.E.M. specification takes precedence over this document.
Standard

Quick Connector Specification for Liquid Fuel and Vapor/Emissions Systems

1997-12-01
HISTORICAL
J2044_199712
This SAE Recommended Practice defines the minimum functional requirements for quick connectors used in supply, return, and vapor/emissions lines for flexible-tubing systems. This document applies to automotive and light truck gasoline and diesel fuel systems with operating pressure or vacuum up to 500 kPa, 5 bar, (72 psig) and operating temperatures up to 115 °C (239 °F). These tests apply to new connectors in assembly operations. Connectors must be pushed onto a mating tube end then pulled back to assure complete connection. For service operations, the mating tube should be lubricated with SAE 30 weight oil before re-connecting. Vehicle OEM fuel system specifications may impose additional requirements beyond the scope of this general SAE document. In those cases, the OEM specification takes precedence over this document.
Standard

QUICK CONNECTOR SPECIFICATION FOR LIQUID FUEL AND VAPOR/EMISSIONS SYSTEMS

1996-01-01
HISTORICAL
J2044_199601
This SAE Recommended Practice defines the minimum functional requirements for quick connectors used in supply, return, and vapor/emissions lines for flexible tubing systems. This document applies to automotive and light truck gasoline and diesel fuel systems with operating pressures up to 500 kPa, 5 bar, (72 psig) and operating temperatures up to 115 °C (239 °F). These tests apply to new connectors in assembly operations. Connectors must be pushed onto a mating tube end then pulled back to assure complete connection. For service operations, the mating tube should be lubricated with SAE 30 weight oil before re-connecting. Vehicle OEM fuel system specifications may impose additional requirements beyond the scope of this general SAE document. In those cases, the OEM specification takes precedence over this document.
Standard

Performance Requirements for Fuel System Tubing Assemblies

2012-11-01
CURRENT
J2045_201211
This SAE Standard encompasses the recommended minimum requirements for non-metallic tubing and/or combinations of metallic tubing to non-metallic tubing assemblies manufactured as liquid- and/or vapor-carrying systems designed for use in gasoline, alcohol blends with gasoline, or diesel fuel systems. This SAE Standard is intended to cover tubing assemblies for any portion of a fuel system which operates above −40 °C (−40 °F) and below 115 °C (239 °F), and up to a maximum working gage pressure of 690 kPa (100 psig). The peak intermittent temperature is 115 °C (239 °F). For long-term continuous usage, the temperature shall not exceed 90 °C (194 °F). It should be noted that temperature extremes can affect assemblies in various manners and every effort must be made to determine the operating temperature to which a specific fuel line assembly will be exposed, and design accordingly.
Standard

PRELIMINARY STANDARD FOR PROTECTIVE COVERS FOR GASOLINE FUEL LINE TUBING

1994-06-01
HISTORICAL
J2027_199406
This SAE Standard covers the performance requirements for protective covers for gasoline fuel tubing. The ultimate performance of the protective cover can be highly dependant on the interaction of the fuel line tubing and protective cover. Therefore, it is recommended that specific tubing and cover combinations be tested as an assembly to qualify to this document.
Standard

Optimized Fuel Tank Sender Closure

2019-03-08
CURRENT
J2587_201903
This practice describes recommended performance requirements of fuel tank closures used in conjunction with fuel level senders and fuel delivery systems. It provides guidelines that assure interchangeability and compatibility between fuel tanks and fuel pump/sender closure systems without specifying a specific closure system design. These systems may be used in rigid fuel tank systems made of plastic or metal. Complete details of specific designs shall be established by mutual agreement between customer and supplier. The dimensions and performance requirements are selected to optimize a The closure system, durability and reliability with respect to — Vehicle SHED measurements — Fuel system / crash integrity — LEV – II useful life b Assembly and service ease and reliability c Packaging of fuel tanks and their sending units d Interchangeability of sender closures between various fuel tank designs
Standard

Optimized Fuel Tank Sender Closure

2005-10-25
HISTORICAL
J2587_200510
This practice describes recommended performance requirements of fuel tank closures used in conjunction with fuel level senders and fuel delivery systems. It provides guidelines that assure interchangeability and compatibility between fuel tanks and fuel pump/sender closure systems without specifying a specific closure system design. These systems may be used in rigid fuel tank systems made of plastic or metal. Complete details of specific designs shall be established by mutual agreement between customer and supplier. The dimensions and performance requirements are selected to optimize a The closure system, durability and reliability with respect to — Vehicle SHED measurements — Fuel system / crash integrity — LEV – II useful life b Assembly and service ease and reliability c Packaging of fuel tanks and their sending units d Interchangeability of sender closures between various fuel tank designs
Standard

Fuel Tank Filler Cap and Cap Retainer Threaded

2005-08-04
HISTORICAL
J1114_200508
This SAE Recommended Practice was developed primarily for passenger car and truck applications but it may be used in marine, industrial, and similar applications.
Standard

Fuel Tank Filler Cap and Cap Retainer

2005-08-04
HISTORICAL
J829_200508
This SAE Standard was developed primarily for passenger car and truck applications for the sizes indicated, but it may be used in marine, industrial, and similar applications.
Standard

Dispenser Nozzle Spouts for Liquid Fuels Intended for Use with Spark Ignition and Compression Ignition Engines

2007-04-23
HISTORICAL
J285_200704
This SAE recommended practice provides standard dimensions for liquid fuel dispenser nozzle spouts and a system for differentiating between nozzles that dispense liquid fuel into vehicles with Spark Ignition (SI) Engines and Compression Ignition (CI) Engines for land vehicles. Current legal definitions only distinguish between “UNLEADED Fuel” and “All Other Types of Fuel.” These definitions are no longer valid. This document establishes a new set of definitions that have practical application to current automobile liquid fuel inlets and liquid fuel dispenser nozzle spouts.
Standard

Dispenser Nozzle Spouts for Liquid Fuels Intended for Use with Spark Ignition and Compression Ignition Engines

2019-04-29
CURRENT
J285_201904
This SAE Recommended Practice provides standard dimensions for liquid fuel dispenser nozzle spouts and a system for differentiating between nozzles that dispense liquid fuel into vehicles with spark ignition (SI) engines and compression ignition (CI) engines for land vehicles. Current legal definitions only distinguish between “Unleaded Fuel” and “All Other Types of Fuel.” These definitions are no longer valid. This document establishes a new set of definitions that have practical application to current automobile liquid fuel inlets and liquid fuel dispenser nozzle spouts.
Standard

Dispenser Nozzle Spouts for Liquid Fuels Intended for Use with Spark Ignition and Compression Ignition Engines

2012-05-31
HISTORICAL
J285_201205
This SAE recommended practice provides standard dimensions for liquid fuel dispenser nozzle spouts and a system for differentiating between nozzles that dispense liquid fuel into vehicles with Spark Ignition (SI) Engines and Compression Ignition (CI) Engines for land vehicles. Current legal definitions only distinguish between “UNLEADED Fuel” and “All Other Types of Fuel.” These definitions are no longer valid. This document establishes a new set of definitions that have practical application to current automobile liquid fuel inlets and liquid fuel dispenser nozzle spouts.
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