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Although important efforts are actually devoted to improve Si-Ge materials, their thermoelectric energy conversion efficiency remains relatively low and the adimensional ZT value does not exceed 1. Higher values can be obtained by investigating new materials. A search for new high temperature thermoelectric materials identified a certain number of compounds between transition metals and bismuth, antimony and germanium as potential candidates. Results of the preliminary synthesis of samples by a variety of techniques (Bridgman, mechanical alloying…) are presented as well as some electrical measurements. Some compounds showed interesting properties and need to be investigated in more details.

A simple Loop Heat Pipe (LHP) with a single evaporator and condenser was tested and modeled with two different working fluids: ammonia and propylene. While ammonia exhibits many desirable heat transfer characteristics, its freezing point is too high to prevent freezing in the condenser lines during a safing mode on a satellite platform. Consequently, propylene makes a good compromise since it has a lower freezing point and relatively good heat transfer properties. The performance of the LHP with ammonia was characterized by a series of tests with heat loads of 20 to 800 watts placed on the evaporator. With the LHP filled with propylene, it was tested with heat loads of 20 to 200 watts to the evaporator. The sink temperatures on the condenser ranged from −10°C to 20°C. The constant conductance performance of the LHP was 170 W/K with ammonia and 44 W/K with propylene. Steady state performance data of the LHP was used to validate a nodal network model of the device.

An Electronic Nose is being developed at JPL and Caltech for use in environmental monitoring in the International Space Station. The Electronic Nose (ENose) is an array of 32 polymer film conductometric sensors; the pattern of response may be deconvoluted to identify contaminants in the environment. An engineering test model of the ENose was used to monitor the air of the Early Human Test experiment at Johnson Space Center for 49 days. Examination of the data recorded by the ENose shows that major excursions in the resistance recorded in the sensor array may be correlated with events recorded in the Test Logs of the Test Chamber.

The effect of changes in the carrier concentration and mobility for heavily doped n-type SiGe on the electrical power factor has been investigated. It has been shown that power factors of 37-40 μV/cm-K2 can be achieved with carrier concentrations of 2.0 - 2.5 × 1020 cm-3 and mobilities of 38-40 cm2/V-sec. Many samples with suitable carrier concentration do not have high mobilities and some rationale for this behavior is presented. Initial results are presented on fabrication of n-type samples from ultra-fine powders. The emphasis in this work is to achieve thermal conductivity reductions by adding inert particles to scatter mid-frequency phonons.

There is a need to develop improved film capacitors for high temperature, high energy density and high reliability applications. The work reported here has resulted in self-healing capacitor technology applicable to a wide variety of polymer film substrates that prevents catastrophic failures and provides safe, reliable operation in power electronic circuits. This paper describes the performance of 500-2000 Volt metalized film capacitors operating at up to 160°C under a variety of duty conditions. Data on equivalent series resistance (ESR) and power dissipation (DF), peak and Root Means Square (RMS) current ratings, and other critical performance parameters are presented. The features and benefits of both dry wrap-and-fill and liquid-impregnated hermetically sealed constructions are discussed. This work was sponsored by the US Army Research Laboratory.

This paper entails the design and development of a NASA testing system used to simulate wheel operation in a lunar environment under different loading conditions. The test system was developed to test the design of advanced nonpneumatic wheels to be used on the NASA All-Terrain Hex-Legged Extra-Terrestrial Explorer (ATHLETE). The ATHLETE, allowing for easy maneuverability around the lunar surface, provides the capability for many research and exploration opportunities on the lunar surface that were not previously possible. Each leg, having six degrees of freedom, allows the ATHLETE to accomplish many tasks not available on other extra-terrestrial exploration platforms. The robotic vehicle is expected to last longer than previous lunar rovers.

To achieve high thermal-to-electric energy conversion efficiency, it is desirable to operate thermoelectric generator devices over large temperature gradients and also to maximize the thermoelectric performance of the materials used to build the devices. However, no single thermoelectric material is suitable for use over a very wide range of temperatures (~300-1000K). It is therefore necessary to use different materials in each temperature range where they possess optimum performance. This can be achieved in two ways: 1) multistage thermoelectric generators where each stage operates over a fixed temperature difference and is electrically insulated but thermally in contact with the other stages 2) segmented generators where the p- and n-legs are formed of different segments joined in series. The concept of integrating new thermoelectric materials developed at the Jet Propulsion Laboratory into a segmented thermoelectric unicouple has been introduced in earlier publications.