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The material known as 75ST is a new high strength aluminum alloy that can be used in certain aircraft structural applications to effect a saving in weight or an increase in strength or both over designs using other alloys. However, the structural engineer should be well acquainted with the advantages and limitations of this material before utilizing it in design.

This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.

“Melmoth,” an amateur-designed and built light airplane, has a number of features unusual in general aviation aircraft, aiming to combine comfort, high cruising speed, aerobatic capability and transoceanic range in a single compact machine. Among these are high wing loading, large internal fuel capacity, variable aileron incidence, double-slotted Fowler flap, automatic fuel tank switching, internal cowl flaps, and an all-flying T-tail.

THIS STANDARD ESTABLISHES THE DIMENSIONAL AND VISUAL QUALITY REQUIREMENTS, LOT REQUIREMENTS, AND PACKAGING AND LABELING REQUIREMENTS FOR D-RINGS MOLDED FROM MIL-P-25732 ACRYLONITRILE BUTADIENE (NBR) RUBBER. IT SHALL BE USED FOR PROCUREMENT PURPOSES.

This Life Support Laboratory consists of a simulator of the spacecraft called Nautilus, which houses Air Revitalization Subsystem, Atmospheric Control and Supply, and Fire Detection and Suppression in the Equipment Area. There are supporting facilities including a Human Metabolic Simulator, simulated Low and Moderate Temperature Coolant Loop, chemical analysis bench, purified water supply, vacuum and gas supplies. These facilities are scheduled to be completed and start to operate for demonstration purposes by March 2005. There are an ARES Ground Model (AGM) and a Trace Contaminant Control Assembly in the ARS. The latter will be integrated with the AGM and a Condensing Heat Exchanger. The unit of AGM is being engineered, built, and will be delivered in early 2005 by EADS Space Division. These assemblies will be operated for sensitivity analysis, integration and optimization studies. The main goal is the achievement for optimal recovery of oxygen.

SOME POSSIBILITIES for shortening the field length requirements of present-day jet aircraft are: Install leading-edge, high-lift devices which are retrofitable to present-day aircraft. Retrofit — or purchase new — aircraft powered by turbofan engines. These have an inherently higher take-off thrust to cruise thrust ratio than the jets, which vastly improves the take-off acceleration. Use boundary-layer control actuated by turbine discharge gas for immediate consideration in new aircraft engines. Use direct-lift jet engines. These will improve the block speed characteristics of the aircraft and also give vertical take-off and landing capabilities. This paper discusses the advantages of each of these possibilities. The author also describes the problem of airport location within a city, and its effect of total travel time.*

THE FIRST YEAR of jet airline operation has brought many problems — and satisfactions — to the industry. Here the author discusses some of the more serious problems: 1. Scheduling. American Airlines used the “Monte Carlo” method to calculate payloads and flight times. 2. Baggage handling. Almost nothing annoys a passenger more than long waits for baggage at the end of a flight. One approach to the problem is the baggage expediter system. 3. Mechanical shutdowns. 4. Runway length. 5. Noise. Noise suppressors have not been effective enough, from the standpoint of communities surroundings airports. Development of the turbofan engine offers some hope in this area.*

THIS PAPER REPORTS on the present state of the art in the utilization of refractory metals for air frame and powerplant sheet metal components. By far the most promising of these metals to date is molybdenum. The mechanical and physical properties of molybdenum are well-suited for high-temperature service. The combination of relatively high thermal conductivity, low thermal expansion coefficient, good specific heat, and a reasonably high emissivity of a coated surface make this material suitable for exterior surface application on severely aerodynamically heated components. However, in its usable alloyed forms, molybdenum tends to behave in a brittle manner at room temperature, suffering from a high brittle-to-ductile transition temperature. Other unacceptable properties are the presence of laminations in the material, 45-deg preferred angle cracking, and difficulty of controlling interstitial alloying elements. The authors discuss each of these and the progress made in overcoming them

THE AIR FORCE has set up a program to evaluate the machining characteristics of the more commonly used high-strength thermal-resistant materials. This paper describes the test results to date. Four materials are being tested: SAE 4340 quenched and tempered to 50–55 Rockwell C, SAE designation H11 quenched and tempered to 50–55 Rockwell C, AM-350 solution treated and aged, and A-286 solution treated and aged. Machining tests include: turning milling, drilling, and tapping.*

THE optimum mode of control for an aircraft engine is dependent on both the configuration of the engine and its application. Each engine application requires several detail modes of control, one for each definable regime of operation of the engine. Discussions of control requirements can be simplified by classifying these regimes by objectives: physical limiting, thrust, and transient control. The turbojet engine is the basis for the discussion in this paper. Acceptable modes of control can often be selected by inspection of the engine and its application. Selection of an “optimum” control mode requires investigation of the operation of the engine and weapons system at every stage of its use. The selection of a “mode” of control requires a compromise between performance and other design factors. The need for simplicity and accuracy must be balanced against the stability requirements. The availability and flexibility of control components may limit the modes of control considered.

STRUCTURAL MATERIALS for Mach 3 jet transports pose difficult problems for the design engineer. Reasons for this problem are the incomplete information available on the many possible metals and the diversity of critical properties that are added by supersonic requirements. The material properties discussed in this paper include tensile strength, resistance to crack propagation, ease of fabrication, weldability, and thermal expansion. Cost factors are also considered. The structural configuration of the wing and fuselage is an example of the complexity of the material selection problem. The wing may be rigidity-critical, and the fuselage strength-critical; each requires diferent material properties to solve the problem.*

NEW WELDING processes are dropping costs while providing improvements in weld quality. This paper describes some of the more promising new developments in pressure and fusion welding and brazing. Included in the discussion are ultrasonic, high frequency resistance, foil seam, magnetic force, percussion, friction, and thermopressure welding and diffusion bonding. The description of adhesive bonding includes the development of glass or ceramic materials as structural adhesives.*

Mobility is in the midst of an electric revolution, propelled by industry innovators such as magniX. Headquartered in Redmond, Washington, the magniX team is focused on revolutionizing electric motors for commercial aviation applications.

eROSITA (extended ROentgen Survey with an Imaging Telescope Array) is a powerful X-ray telescope under development by the Max-Planck-Institut für extraterrestrische Physik (MPE) in Garching, Germany. eROSITA is the core instrument on the Russian SRG1 mission which is planned for launch in 2011. It comprises seven nested Wolter-I grazing incidence telescopes, each equipped with its own CCD camera. The mirror modules have to be maintained at 20°C while the cameras are operated at -80°C. Both, mirrors and CCDs have to be kept within tight limits. The CCD cooling system consists of passive thermal control components only: two radiators, variable conductance heat pipes (VCHP) and two special thermal storage units. The orbit scenario imposes severe challenges on the thermal control system and also on the attitude control system.

The scope is determine if an 'Electronic Authorized Release Certificate' is viable and what is needed to make it viable.

THE performance characteristics of various devices applicable for jet directional control, lift augmentation, and VTOL-STOL studied at the NACA Lewis Laboratory are discussed, including jet deflection devices applicable to the conventonal round nozzle and novel nozzle configurations. The results indicate that many of the deflection devices applicable to conventional nozzles can readily be used for directional control or lift augmentation. Other deflection devices, such as movable plug, internal flap, cylindrical thrust reverser, swiveled primary with fixed shroud, and 90 deg side-bleed nozzle, are limited in application to jet directional control or aircraft trim because the loss in axial thrust for a given deflection force is prohibitive or the maximum deflected force obtainable is limited.