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The material known as 75ST is a new high strength aluminum alloy that can be used in certain aircraft structural applications to effect a saving in weight or an increase in strength or both over designs using other alloys. However, the structural engineer should be well acquainted with the advantages and limitations of this material before utilizing it in design.

The onboard “SODART” telescope silicon detector cooling system of the “Spectrum-X-Gamma” observatory, which is designed for the space objects X-ray radiation study, is described. The scale-down model of the passive cooling system description and thermal vacuum test results of this model are given. In the real cooling system the minimal detector temperature at 300 mW heat release is expected about 107 K.

This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.

This paper describes the engine design details of the Pratt & Whitney JT15D-1 engine as related to noise generation. Design principles and factors contributing to the very low-noise levels on the Cessna Citation aircraft are illustrated. Noise testing experiences and data from static tests on the United Aircraft of Canada Ltd. (UACL) flight test aircraft and from both static and flight tests on the Citation aircraft are discussed. Lessons learned from these tests and some future probabilities are outlined.

In recent years there has been increasing interest in quantifying the emissions from aircraft in order to generate inventories of emissions for climate models, technology and scenario studies, and inventories of emissions for airline fleets typically presented in environmental reports. The preferred method for calculating aircraft engine emissions of NOx, HC, and CO is the proprietary “P3T3” method. This method relies on proprietary airplane and engine performance models along with proprietary engine emissions characterizations. In response and in order to provide a transparent method for calculating aircraft engine emissions non proprietary fuel flow based methods 1,2,3 have been developed. This paper presents derivation, updates, and clarifications of the fuel flow method methodology known as “Fuel Flow Method 2”.

THIS STANDARD ESTABLISHES THE DIMENSIONAL AND VISUAL QUALITY REQUIREMENTS, LOT REQUIREMENTS, AND PACKAGING AND LABELING REQUIREMENTS FOR D-RINGS MOLDED FROM MIL-P-25732 ACRYLONITRILE BUTADIENE (NBR) RUBBER. IT SHALL BE USED FOR PROCUREMENT PURPOSES.

This Life Support Laboratory consists of a simulator of the spacecraft called Nautilus, which houses Air Revitalization Subsystem, Atmospheric Control and Supply, and Fire Detection and Suppression in the Equipment Area. There are supporting facilities including a Human Metabolic Simulator, simulated Low and Moderate Temperature Coolant Loop, chemical analysis bench, purified water supply, vacuum and gas supplies. These facilities are scheduled to be completed and start to operate for demonstration purposes by March 2005. There are an ARES Ground Model (AGM) and a Trace Contaminant Control Assembly in the ARS. The latter will be integrated with the AGM and a Condensing Heat Exchanger. The unit of AGM is being engineered, built, and will be delivered in early 2005 by EADS Space Division. These assemblies will be operated for sensitivity analysis, integration and optimization studies. The main goal is the achievement for optimal recovery of oxygen.

THIS PAPER REPORTS on the present state of the art in the utilization of refractory metals for air frame and powerplant sheet metal components. By far the most promising of these metals to date is molybdenum. The mechanical and physical properties of molybdenum are well-suited for high-temperature service. The combination of relatively high thermal conductivity, low thermal expansion coefficient, good specific heat, and a reasonably high emissivity of a coated surface make this material suitable for exterior surface application on severely aerodynamically heated components. However, in its usable alloyed forms, molybdenum tends to behave in a brittle manner at room temperature, suffering from a high brittle-to-ductile transition temperature. Other unacceptable properties are the presence of laminations in the material, 45-deg preferred angle cracking, and difficulty of controlling interstitial alloying elements. The authors discuss each of these and the progress made in overcoming them

THE AIR FORCE has set up a program to evaluate the machining characteristics of the more commonly used high-strength thermal-resistant materials. This paper describes the test results to date. Four materials are being tested: SAE 4340 quenched and tempered to 50–55 Rockwell C, SAE designation H11 quenched and tempered to 50–55 Rockwell C, AM-350 solution treated and aged, and A-286 solution treated and aged. Machining tests include: turning milling, drilling, and tapping.*

STRUCTURAL MATERIALS for Mach 3 jet transports pose difficult problems for the design engineer. Reasons for this problem are the incomplete information available on the many possible metals and the diversity of critical properties that are added by supersonic requirements. The material properties discussed in this paper include tensile strength, resistance to crack propagation, ease of fabrication, weldability, and thermal expansion. Cost factors are also considered. The structural configuration of the wing and fuselage is an example of the complexity of the material selection problem. The wing may be rigidity-critical, and the fuselage strength-critical; each requires diferent material properties to solve the problem.*

NEW WELDING processes are dropping costs while providing improvements in weld quality. This paper describes some of the more promising new developments in pressure and fusion welding and brazing. Included in the discussion are ultrasonic, high frequency resistance, foil seam, magnetic force, percussion, friction, and thermopressure welding and diffusion bonding. The description of adhesive bonding includes the development of glass or ceramic materials as structural adhesives.*

eROSITA (extended ROentgen Survey with an Imaging Telescope Array) is a powerful X-ray telescope under development by the Max-Planck-Institut für extraterrestrische Physik (MPE) in Garching, Germany. eROSITA is the core instrument on the Russian SRG1 mission which is planned for launch in 2011. It comprises seven nested Wolter-I grazing incidence telescopes, each equipped with its own CCD camera. The mirror modules have to be maintained at 20°C while the cameras are operated at -80°C. Both, mirrors and CCDs have to be kept within tight limits. The CCD cooling system consists of passive thermal control components only: two radiators, variable conductance heat pipes (VCHP) and two special thermal storage units. The orbit scenario imposes severe challenges on the thermal control system and also on the attitude control system.

THE performance characteristics of various devices applicable for jet directional control, lift augmentation, and VTOL-STOL studied at the NACA Lewis Laboratory are discussed, including jet deflection devices applicable to the conventonal round nozzle and novel nozzle configurations. The results indicate that many of the deflection devices applicable to conventional nozzles can readily be used for directional control or lift augmentation. Other deflection devices, such as movable plug, internal flap, cylindrical thrust reverser, swiveled primary with fixed shroud, and 90 deg side-bleed nozzle, are limited in application to jet directional control or aircraft trim because the loss in axial thrust for a given deflection force is prohibitive or the maximum deflected force obtainable is limited.

To enable the tests required for development work to be performed with maximum efficiency, the Zwick Roell Group (ZwickRoell) – a global supplier of materials testing machines based out of Ulm, Germany – developed a materials testing machine that can be equipped with both a temperature chamber and a high-temperature furnace.

In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.

This specification covers the requirements for producing a zinc phosphate coating on ferrous alloys and the properties of the coating.

This specification covers the requirements for producing a zinc phosphate coating on ferrous alloys and the properties of the coating.