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Rattle noise as an error state of cabin noise in vehicles has become an important topic both in research and application. In engineering, the commonly used method to evaluate and detect rattle issues is greatly dependent on experts’ personal auditory perception. People judge a noise simply as “loud” and “not loud” or “qualified” and “unqualified.” A more objective method needs to be developed to eliminate the randomness of subjective evaluation. In this paper, a rig test of the seatbelt retractors was performed, and simulated random excitation was applied to the test samples through the MB vibration test bench in a semi-anechoic chamber. The rattle noises were recorded by HEAD SQuadriga II. Various methods were employed to identify and assess the severity of rattle noise on seatbelt retractors.

This article focuses on the research of control algorithm and control logic for the pneumatic EBS (Electronic Braking System) of commercial vehicle. An overall technical program was proposed which develops conventional braking and emergency braking for commercial vehicle EBS. According to the overall scheme, the methods of vehicle state estimation and driver's braking intention were determined, modeling and simulation for key components of commercial vehicle EBS were then carried out. This lead to the development of deceleration control, braking force distribution, brake assist and ABS control. Simulation models for key components of EBS and control strategy were validated through hardware-in-the-loop simulation tests. Simulation results show that the control strategy improves vehicle braking stability and vehicle active safety.

In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.

One of the key technologies of automotive active safety systems is to calculate the wheel speed and wheel angular acceleration or deceleration. Obtaining an accurate control quantity is the prerequisite for active safety systems no matter what control logics are used to realize the control function. This paper puts forward a new wheel speed processing algorithm. This method was simulated in MATLAB \ Simulink. Then it was tested in a certain type of vehicle of FAW by applying dSPACE RCP. It proves that this algorithm assures the precision at high and low speed and the real-time performance at low speed.

A braking force distribution strategy in integrated braking system composed of the main braking system and the auxiliary braking system based on braking pad wear control and hitch force control under non-emergency braking condition is proposed based on the Electronically Controlled Braking System (EBS) to reduce the difference in braking pad wear between different axles and to decrease hitch force between tractors and trailers. The proposed strategy distributes the braking force based on the desired braking intensity, the degree of the braking pad wear and the limits of certain braking regulations to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers. Computer co-simulations of the proposed strategy are performed.