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Technical Paper

Yielding Strengh Analysis for Self Supported Pressure Vessels

2002-11-19
2002-01-3479
The hazardous bulk chemical liquid cargo transportation is usually made through highways, using special automotive devices, named semitrailer tank, a kind of mobile tank specially developed to perform this task, manufactured with many types of steel, selected according to the chemical characteristics of the product to be transported. Equipment sizing is made based on specific standards which include specified formulas, loading, and safety factors representing the design criteria of this type of device. Despite of the detailed design criteria for semitrailer tank, it has been observed failure of some pieces of equipment during operation, in a shorter effective life than that one considered in the design phase itself. Considering a detailed study of the stress distribution in this type of equipment, this paper shows a verification of the possibility of yielding failure in the semitrailer tank structure.
Technical Paper

Yield Mapping with Digital Aerial Color Infrared (CIR) Images

1999-09-14
1999-01-2847
Yield potential was predicted and mapped for three corn fields in Central Illinois, using digital aerial color infrared images. Three methods, namely statistical (regression) modeling, genetic algorithm optimization and artificial neural networks, were used for developing yield models. Two image resolutions of 3 and 6 m/pixel were used for modeling. All the models were trained using July 31 image and tested using images from July 2 and August 31, all from 1998. Among the three models, artificial neural networks gave best performance, with a prediction error less than 30%. The statistical model resulted in prediction errors in the range of 23 to 54%. The lower resolution images resulted in better prediction accuracy compared to resolutions higher than or equal to the yield resolution. Images after pollination resulted in better accuracy compared to images before pollination.
Technical Paper

Yield Mapping of Soybeans and Corn Using GPS

1995-09-01
952112
Data obtained when harvesting with a combine equipped with a yield monitor were used to develop yield maps. A prototype yield monitor was developed that uses a combination of light emitters and receivers mounted in a rectangular frame. The monitor was mounted in the combine in the top of the clean grain elevator. As grain flows through the monitor, a voltage change proportional to light reduction was recorded. This voltage was then correlated to grain flow rate. At the same time, site-specific location was recorded using the global positioning satellites (GPS) system. The location data, yield monitor output, cutting width, and combine forward speed were stored in a spreadsheet format. The data were then used to prepare the yield maps.
Technical Paper

Why Not Convert to Ductile Iron?

2002-03-19
2002-01-1451
Cast iron is generally thought of as a weak, dirty, cheap, brittle material that does not have a place in applications requiring high strength and defined engineering properties. While gray cast iron is relatively brittle by comparison with steel, ductile iron is not. In fact, ductile iron has strengths and toughness very similar to steel and the machinability advantages make an attractive opportunity for significant cost reductions. Gray and ductile iron bar stock is commercially available and can be used as a direct replacement in applications that are currently being made from carbon steel bar. Ductile iron bar stock conversions are very prevalent in many fluid power applications including glands and rod guides, cylinders, hydrostatic transmission barrels and in high-pressure manifolds. Automotive gears are being converted to ductile iron for its damping capacity and cost reductions.
Technical Paper

Why Not 125 BMEP in an L-Head Truck Engine?

1939-01-01
390130
HIGH output per cubic inch of piston displacement is desirable not alone for the purpose of being able to transport more payload faster, but more particularly for the invariably associated byproduct of lower specific fuel consumption, and especially at road-load requirements. The only way of accomplishing this purpose is through the use of higher compression ratios, and the limiting factors for this objective are fuel distribution and the operating temperatures of the component parts. A manifold is proposed which not only definitely improves distribution at both full and road loads, but has the inherent additional advantage of reducing the formation of condensate, thus still further facilitating a reduction in road-load specific fuel consumption. Hydraulic valve lifters, obviation of mechanical and thermal distortion, and controlled water flow are the essentials in improved cooling.
Technical Paper

Wheel Durability and Life Improvement - Valve Hole Position Optimization in Commercial Vehicle Wheel Using Segmental Loading Conditions

2019-01-09
2019-26-0316
In Automotive, Steel wheels are exponentially replaced by Aluminum wheels because of its feather light, agile performance and better acceleration. One such widely used size is 11.75 x 22.5 wheels for trucks and trailer segment. During the design stage of 11.75 x 22.5 wheel, the valve hole was placed away from the stress concentration zone to reduce the stress on the holes and also the design was validated through all conventional wheel rim testing methodologies (Like CFT, RFT and Bi-axial) and the wheel passed all the test requirements. During the field trials, failures were observed on the valve holes, despite of this hole was away from stress concentration region. Understood from the field trials that, the regular testing was not able to simulate the real field conditions for this particular size and changed the boundary condition in our FEA to simulate the actual conditions. After changing the boundary conditions, we could able to observe more stress in valve hole.
Standard

Wheel Chocks

2020-10-19
CURRENT
J348_202010
This SAE standard presents the basic information required for the design and manufacture of a wheel chock.
Technical Paper

Weld Process Modeling and It's Importance in a Manufacturing Environment

1998-04-08
981510
An important emerging technical area is computer-based modeling of the various manufacturing processes that are used in many diverse industries. These models are used to optimize manufacturing techniques to reduce fabrication costs and improve the service performance. One manufacturing process important in steel fabrication is welding. It can be a useful tool to aid in reducing fabrication costs and service durability by optimizing the weld process and is the subject of this paper.
Technical Paper

Weight and Cost Effective FUPD Design for N3 Category Vehicles

2016-02-01
2016-28-0196
Front under run protection device (FUPD) is a regulatory requirement for passive safety of N2 & N3 category vehicle. This device gives effective protection for small vehicles (M1 or N1 category) against under running of big vehicles (N2 & N3 category) in the event of a frontal collision. FUPD generally consists of the front under run protector (FUP) and its mounting structure. As the compliance load target for N3 category is high, the FUP required achieving regulation target need to have high rigidity. This increases its size and hence the weight, Increase in weight has impact on payload and cost. To curtail the weight of FUP, in general Aluminum with higher strength is in use, but use of Aluminum increases the cost. So the main challenge in FUPD design is to achieve the design with optimal system weight & cost.
Technical Paper

Weight Reduction of Shifter Forks using Steel Inserts

2013-09-24
2013-01-2444
Shift quality of a manual transmission is a critical characteristic that is requires utmost care by the designers while structuring the transmission. Shift quality is affected by many factors viz. synchronizer design, shift fork design, shifter design, gear design, transmission oil selection etc. Designers have realized that shift fork is critical element for improving shift feel of a transmission. This paper focuses upon the reduction in weight of the overall transmission shift system by using steel inserts in aluminum shifter forks. No compromise on the stiffness and strength of the shift fork of a manual transmission is done. Stiffness and strength of shifter fork is optimized using contact pattern analysis and stiffness analysis on MSC Nastran. All the subsystem (i.e. synchronizer and the shift system component) are constrained to optimize the shift fork stiffness. A 5-speed manual transmission is used as an example to illustrate the same.
Technical Paper

Weight Optimisation of Dumper Body Structure Conserving Stiffness, Buckling and Dent Performance

2017-01-10
2017-26-0304
The entire commercial vehicle industry is moving towards weight reduction to leverage on the latest materials available to benefit in payload & fuel efficiency. General practice of weight reduction using high strength steel with reduced thickness in reference to Roark’s formula does not consider the stiffness & dent performance. While this helps to meet the targeted weight reduction keeping the stress levels within the acceptable limit, but with a penalty on stiffness & dent performance. The parameters of stiffener like thickness, section & pitching are very important while considering the Stiffness, bucking & dent performance of a dumper body. The Finite Element Model of subject dumper body has been studied in general particularly on impact of dent performance and is correlated with road load data to provide unique solution to the product. The impact of payload during loading of dumper is the major load case.
Technical Paper

Weed Recognition Using Machine Vision and Color Texture Analysis

1996-08-01
961759
The environmental impact from herbicide utilization has been well documented in recent years. The reduction in weed control with out a viable alternative will likely result in decreased per acre production and thus higher unit production cost. The potential for selective herbicide application to reduce herbicide usage and yet maintain adequate weed control has generated significant interest in different forms of remote sensing of agricultural crops. This research evaluated the color co-occurrence texture analysis technique to determine its potential for utilization in crop groundcover identification. A program termed GCVIS (Ground Cover VISion) was developed to control an ATT TARGA 24 frame grabber; and generate HSI color features from the RGB format pixel data, HSI CCM matrices and the co-occurrence texture feature data.
Technical Paper

Wear of Bearing Materials

1994-04-01
941111
Wear characteristics of four bearing materials have been investigated under different sliding conditions. The bearing materials used were CDA 954, CDA 863, CDA 932, and CDA 938. Using a Taber Wear Tester, a cylinder on a flat geometry was used as a tribo contact pair. All bearing materials in the form of a thick cylindrical disk were subjected to combined sliding-rolling motion against a rotating flat disk. The flat disk was either an abrasive disk, or a very soft steel disk, or a hardened steel disk with and without lubrication. Wear was measured as weight loss after several thousand cycles of rotation. Maximum wear of the bearing materials occurred when the counter body was a very soft steel disk. These results together with the wear rate of each bearing material sliding against four different counter bodies are presented. These results are found to be of practical importance in the design and application of journal bearings made of materials used in this investigation.
Technical Paper

Wear Trends of Axial Piston Type Pumps Operating in Severe Environments

1989-09-01
891868
Axial piston type pumps are often exposed to severe operating conditions because of the duty cycle, the environment, or, in some situations, poor maintenance and even abuse. The detrimental effects on the pump and the hydraulic system as a result of these adverse conditions are often not known or predictable. In this study, four controlled severe operating conditions were imposed on four identical axial piston type pumps. They included 1) constant high load pressure and normal fluid temperature, 2) constant high load pressure and elevated fluid temperature, 3) cyclic load pressure and normal fluid temperature, and 4) cyclic load pressure and elevated fluid temperature. The tests were long-term; they were run continuously for up to 5000 hours. The pump wear was monitored in all cases using ferrography. In addition, the condition of the fluid was monitored and the circuit filters were examined periodically. The results of the findings are presented in this paper.
Technical Paper

Vision Assisted Tractor Guidance for Agricultural Vehicles

1992-09-01
921650
Computer algorithms were developed for generating the guidance parameters necessary to steer an agricultural tractor. A variety of field operations were considered in order that the guidance program be suited for general applications including travel in curved rows and following a single edge. Testing of the guidance algorithm was performed in the laboratory using simulated and videotaped images of rowcrops and tilled soil. From the images, yaw angle change of the tractor, direction value and offset error were computed. Prediction of the direction value and offset error compared well to measured values. Accuracy of the direction value was within +/- 0.5 degrees while the offset error was within +/- 0.05 meters. Good performance was observed for straight and curved rows as well as following a single edge.
Technical Paper

Virtual Testing: Fatigue Life (S-N Curves) Simulations for Commercial Vehicle Axle Components

2004-10-26
2004-01-2700
Current trends in vehicle development, including both automotive and commercial vehicles, are characterized by short model life cycles, reduced development time, concurrent design and manufacturing development, reduced design changes, and reduced total cost. All of these are driven by customer demand of higher load capacity, reduced weight, extended durability and warranty requirement, better NVH performance and reduced cost. These trends have resulted in increased usage of computational simulation tools in design, manufacturing, and testing, i.e. virtual testing or virtual prototyping. This paper summarizes our work in virtual testing, i.e. fatigue life simulations using computational fracture mechanics for commercial vehicle axle gearing development. First, fatigue life simulation results by using computational fracture mechanics CRACKS software were verified by comparing with gear teeth bending fatigue test data and three point bending fatigue test data.
Technical Paper

Virtual Instrumentation of a Soil Bin for Improved Precision

1999-09-14
1999-01-2825
The existing instrumentation of a soil bin was retrofitted with virtual instrumentation techniques to achieve improved repeatability and more precise measurements. Current-loop sensors were added to the prime mover for improved speed control. Soil preparation operations were instrumented to determine penetrometer forces as a function of soil penetration depth, soil surface smoothness, compaction force, and soil surface elevation. Test hitch-points for agricultural implements were instrumented with wheatstone bridge force transducers. Implement depth was found with ratiometric linear transducers. Distance and speed determinations utilized an optical encoder with a resolution of 3.0 × 10-4 m. Temperature measurements were also recorded with solid state current transducers.
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