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Technical Paper

“Walking on Automotive Waste? - Plastic Recycling Opportunities for Waste Automotive Materials in the Footwear Industry Sector”

1998-02-23
981162
This paper demonstrates the possibilities of using Automotive waste plastic material from “end of life” vehicles (ELVs), in the Footwear Industry to manufacture shoe components. The study establishes the sustainability of the flow of ELVs, from the European Car Parc and identifies and estimates the quantity of plastic materials potentially available for recycling from ELVs. Four potential materials, Acrylonitrile/butadiene/styrene (ABS), Polypropylene (PP), Polypropylene/ethylene/propylene/diene (PP/EPDM) and Polyamide (PA), were identified and three materials (PP, PP/EPDM and ABS) were reprocessed from ELV components and evaluated by the Footwear Industry. As a result, ABS was recommended as an economically, suitable replacement for HIPS, the current material used for manufacturing shoe heel components.
Technical Paper

“The Creation, Development and Implementation of a Lean Systems Course at Oakland University, Rochester, MI”

2005-04-11
2005-01-1798
Countless articles and publications3,4,5 have documented and proven the efficacy, benefits and value of operating within a lean system. Furthermore, there exists common agreement amongst leading organizations successfully implementing a lean system that in order to do so it must take into consideration the entire enterprise, that is, from supplier to customer and everything in between6. One of the core issues this paper addresses is when the optimal time is to train and educate the people who currently have, or will have, influence over the ‘enterprise’.
Technical Paper

“Targeting Consumer Needs in the Perfect Storm: Changing the Automotive Lifestyle”

2008-10-20
2008-21-0038
The intersection of changing lifestyles and evolving transportation needs finds smart USA well positioned for launch in 2008 during one of the most competitive periods in U.S. automotive history. In a zero sum market with new global entrants competing for single points of share, where quality levels have been redefined and fractions of points separate the best from the challengers, lifestyle awareness, innovation and product positioning become the differentiators. Simply adding features has left some with hefty investments and confused consumers. Bigger is not always better. More is not always desirable. The real opportunity for new entrants to the US market may be defined within niche markets where changing lifestyles allow for the emergence of new segments. Today, smart USA has surfaced as a clear example of right product, right place, right time.
Technical Paper

“RoHS” Compliant Chrome - Free Conversion Coating for Aerospace Manufacturing

2006-09-12
2006-01-3130
This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.
Technical Paper

“Return to Nascar” Dodge NCTS History

2002-12-02
2002-01-3353
Dodge wanted to promote the new Dodge Ram 1500 pick-up truck and regain a presence in NASCAR and was looking for a venue that would accommodate this presence. NASCAR launched the NASCAR Craftsman Truck Series (NCTS) in 1995 and Dodge joined the series. This paper will cover the history of Dodge Motorsports Engineering presence in this series. The engineering objective was to develop an organization that would meet the corporate goals. The initial problem was that Dodge hadn't participated in a NASCAR series since 1978 and had no recent experience. The conclusion was that Dodge Motorsports Engineering could be competitive in NASCAR series racing.
Technical Paper

“Personal Integrity” and Man-Machine Integration

1982-02-01
821348
A sense of “personal integrity” blocks pilot use of new information about how he thinks. Research on human performance under stress done over the past fifty years indicates increased rigidity and regression to earlier learned behavior in high stress, and in low Stress a shift in attention to any domestic situation or on the job controversy which is of higher stress than that of the job at hand, all without the pilot's knowledge. Informal surveys of commercial pilot training and commercial pilot attitudes towards these studies indicate that the study findings directly confront learned cultural responses. Pilot and trainer reactions prevent the information from being adequately investigated or formally taught. The findings are not written into training manuals and pilots who are informally given the information do not have adequate access to the knowledge when it is needed.
Technical Paper

“Motion in FEA”: An Innovative Approach for More Physical and More Accurate Vehicle Dynamics Simulation

2012-04-16
2012-01-0762
Vehicle dynamics is a discipline of mechanical engineering that benefited of significant improvements thanks to the progress of computational engineering. Vehicle dynamics engineers are using CAE for the development of a vehicle with MBS and FEA. The concurrent use of these two technologies is a standard in the automotive industry. However the current simulation process is not fully efficient because local geometrical and material nonlinearities are not accurately modeled in classical MBS software. This paper introduces a methodology for vehicle dynamics simulation integrating MBS capabilities in one single nonlinear FEA environment enabling an accurate modeling of nonlinearity in vehicles.
Technical Paper

“MONOGAL”: A New Anti-Corrosion Material for the Automotive Industry

1982-02-01
820335
MONOGAL is a coated steel developped to improve the corrosion resistance of exposed automotive body applications. Its process os based on the brittleness of the η zinc coating in a range of temperatures below the melting point of the zinc. MONOGAL is produced on a hot dip galvanizing line; at the exit of the pot the free zinc is brushed off the light side of the differentially coated sheet. Side 1 of MONOGAL presents a very thin and continuous layer of iron-zinc diffusion alloy with no free zinc. Side 2 is a standard G90 or G60 zinc coating. The iron-zinc alloy layer has excellent anti-galling properties which improve the formability of MONOGAL over two side hot dip galvanized steel with the same r value. MONOGAL also shows good weldability, paintability and corrosion resistance.
Technical Paper

“Greater Than the Sum of its Parts” Integrated Flight Training/Aircrew Coordination

1994-10-01
942132
The requirement for crew resource management (CRM), or aircrew coordination training (ACT) in military parlance, has been well documented and attested to. In addition, aircraft systems training has become more intense and more in-depth in the new aircraft designs, especially in multi-crew and complex aircraft such as the MV-22 Osprey Tiltrotor. (see Figure 1) Former training systems detailed training procedures that called for classroom training and simulation/simulator training followed by flight training. Improvements in aircraft flight skills training provide increased flying training capability coupled with reduced training time by integrating a mixed simulation/flight training syllabus, e.g. two to three simulation periods followed by one or two flight training periods covering the same material/skills. In addition, the simulation training will introduce new skills; the following flight periods will further refine/hone those skills.
Technical Paper

“Getting the Best Out of 12 Volts” The Development of an Advanced Electrical Architecture Vehicle

1994-03-01
940368
The paper focuses and develops issues raised by the SAE paper ‘THE FUTURE OF VEHICLE ELECTRICAL POWER SYSTEMS AND THEIR IMPACT ON SYSTEM DESIGN’ [1] and describes the realisation of a vehicle with a 12 V architecture of flexible configuration and a power management function. The paper describes the methodology, reasoning and mission behind the creation of the vehicle, developed after collaborative exercises in Europe and the USA, and resulting in a joint programme involving a major vehicle manufacturer and a European system supplier. The electrical system is becoming the focus of activity world-wide due to rapid changes in vehicle requirements, in the areas of safety, environmental and functional demands. There are opportunities for:- (a) Improved starting (b) Integrated management of power generation and demand. (c) Higher system integrity (d) Higher efficiency (e) Improvement of the vehicle electrical environment, giving benefits in component cost.
Technical Paper

“Flexible” Cargo Handling Systems for Standard-Body Airplanes

1986-09-01
861153
The manner in which the lower deck cargo compartments of standard-body airplanes are designed, equipped, and serviced has not changed appreciably over the past 50 years. A number of factors now at work within the air transportation industry are causing carriers and airplane manufacturers to explore alternative approaches to these tasks. This paper reviews these factors, presents a new approach to lower deck cargo handling systems design, and describes how this approach can be applied to standard-body airplanes.
Technical Paper

“Electric Aircraft” Pioneer The Focke-Wulf Fw 190

1996-10-01
965631
The Focke-Wulf Fw 190 was one of the truly outstanding fighter aircraft of the Second World War. It distinguished itself over all fronts on which the Luftwaffe fought in conditions ranging from arctic wastes to the deserts of North Africa. The Fw 190 represented the epitome of conventional piston-engine fighter design on the threshold of the jet age. Conceived nearly sixty years ago, flying for the first time on the eve of the war in 1939 and acknowledged as “the best all-around fighter in the world” in the mid-war years, derivatives of the Fw 190 were still pushing the ultimate capability boundary for this class of aircraft at war's end in 1945 (reaching maximum level true airspeeds of 470 mph [about Mach 0.7] at altitudes of well over 40,000 feet). This paper assesses the design attributes and technology approaches, including innovative use of advanced electrical systems, that were used to make the Fw 190 one of the great all-around fighters in aviation history.
Technical Paper

“Digital Prototype” Simulations to Achieve Vehicle Level NVH Targets in the Presence of Uncertainties

2001-04-30
2001-01-1529
“Digital Prototype” simulations have been used at DaimlerChrysler to achieve vehicle level NVH objectives. The effectiveness of these simulations to guide the design when faced with vehicle parameter uncertainties is discussed. These uncertainties include, but are not limited to, material properties, material gauges, damping, structural geometry, loads, boundary conditions and weld integrity. Manufacturing and assembly processes introduce variations in the nominal values of these parameters resulting in a scatter of vehicle level NVH simulation responses. An example of a high frequency NVH concern will be studied and modified to arrive at robust design guidance when faced with uncertainty. The validity of a “deterministic digital prototype” simulation model and its relevant role as a “trend predictor” rather than “absolute predictor” tool in guiding the design is also discussed.
Technical Paper

“DELRIN” ACETAL RESIN —a new engineering material

1959-01-01
590033
“DELRIN” is a new thermoplastic which offers high strength, excellent thermal stability, good fatigue life, low creep, and excellent solvent resistance. This paper describes the physical and chemical properties of the material, and the range of possible uses. The material is easily fabricated into complex shapes by standard injection-molding techniques. Also, it can be easily joined to itself or to other materials. The authors think that the material offers advantages over metals in its good fric-tional properties, abrasion resistance, and corrosion resistance.
Technical Paper

“Converticar” - The Roadable Helicopter

1998-09-28
985513
The Boeing Company in Mesa, Arizona, has been conducting a concept design study of a roadable helicopter called the “Converticar” to assess its feasibility. This is a twin-engine vehicle with twin retractable coaxial counter-rotating rotors. The purpose of the study is to describe a vehicle that carries four passengers in the equivalent of a luxury car that also can fly like a helicopter, and can be priced like a luxury car. To come near this cost goal, the production rate must be on the order of 500,000 units a year. At that rate there is no chance of training a comparable number of pilots each year. So the machine must fly and navigate autonomously, with the pilot just dialing in where he/she wants to go. Technologically, the concept appears to be feasible. Modern design processes, new materials, and improved manufacturing process should allow the Converticar to be built at the prescribed rate when the proper infrastructure for manufacturing it is made available.
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