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Engine downsizing can effectively improve the fuel economy of spark ignition (SI) gasoline engines, but extreme downsizing is limited by knocking combustion and low-speed pre-ignition at higher loads. A 2-stroke SI engine can produce higher upper load compared to its naturally aspirated 4-stroke counterpart with the same displacement due to the double firing frequency at the same engine speed. To determine the potential of a downsized two-cylinder 2-stroke poppet valve SI gasoline engine with 0.7 L displacement in place of a naturally aspirated 1.6 L gasoline (NA4SG) engine, one-dimensional models for the 2-stroke gasoline engine with a single turbocharger and a two-stage supercharger-turbocharger boosting system were set up and validated by experimental results.

Engine downsizing of the spark ignition gasoline engine is recognized as one of the most effective approaches to improve the fuel economy of a passenger car. However, further engine downsizing beyond 50% in a 4-stroke gasoline engine is limited by the occurrence of abnormal combustion events as well as much greater thermal and mechanical loads. In order to achieve aggressive engine downsizing, a boosted uniflow scavenged direct injection gasoline (BUSDIG) engine concept has been proposed and researched by means of CFD simulation and demonstration in a single cylinder engine. In this paper, the intake port design on the in-cylinder flow field and gas exchange characteristics of the uniflow 2-stroke cycle was investigated by computational fluid dynamics (CFD). In particular, the port orientation on the in-cylinder swirl, the trapping efficiency, charging efficiency and scavenging efficiency was analyzed in details.

In spark ignited engines, thermal efficiency is strongly influenced by the quality of the combustion process as initiated by the ignition system. Jet Ignition is a combustion concept that utilizes a small pre-chamber to produce reactive jets which distribute ignition energy throughout the main combustion chamber. This distributed ignition energy can be leveraged to induce ignition in traditionally difficult-to-ignite regimes, such as in highly dilute mixtures. Highly dilute jet ignition combustion has been proven to produce thermal efficiencies significantly higher than those of conventional spark ignition combustion. To fully exploit the efficiency potential of active jet ignition, multiple aspects of the engine architecture and peripheral systems must be adjusted. Efficiency sensitivities to compression ratio, boost system, and intake port design have been explored extensively.

Alternative combustion modes for spark ignition engines, such as homogeneous lean combustion, have been extensively researched in transportation and large stationary power applications due to their inherent emissions and fuel efficiency benefits. However, these types of approaches have not been explored for small engines (≤ 30 kW), as the various applications for these engines have historically had significantly different market demands and less stringent emissions requirements. However, going forward, small engines will need to incorporate new technologies to meet increasingly stringent regulatory guidelines. One such technology is jet ignition, enables lean combustion via air dilution through the use of a pre-chamber combustor.

This is a first of a series of papers describing how the replacement of some of the inlet air with EGR modifies the diesel combustion process and thereby affects the exhaust emissions. This paper deals with only the reduction of oxygen in the inlet charge to the engine (dilution effect). The oxygen in the inlet charge to a direct injection diesel engine was progressively replaced by inert gases, whilst the engine speed, fuelling rate, injection timing, total mass and the specific heat capacity of the inlet charge were kept constant. The use of inert gases for oxygen replacement, rather than carbon dioxide (CO2) or water vapour normally found in EGR, ensured that the effects on combustion of dissociation of these species were excluded. In addition, the effects of oxygen replacement on ignition delay were isolated and quantified.

The experimental work was concerned with improving understanding of the competing effects of the latent heat of vaporization and auto-ignition delay times of different ethanol blended fuels during heaving knocking combustion. The unique single cylinder SI engine employed included full bore overhead optical access capable of withstanding unusually high in-cylinder pressures. Heavy knock was deliberately induced under moderate loads using inlet air heating and a primary reference fuel blend of reduced octane rating. High-speed chemiluminescence imaging and simultaneous in-cylinder pressure data measurement were used to evaluate the combustion events. Under normal operation the engine was operated under port fuel injection with a stoichiometric air-fuel mixture. Multiple centered auto-ignition events were regularly observed, with knock intensities of up to ~40bar. Additional excess fuel of varied blend was then introduced directly into the end-gas in short transient bursts.

In this paper, an experimental study was performed to investigate characteristics of flame propagation and knocking combustion of hydrous (10% water content) and anhydrous ethanol at different air/fuel ratios in comparison to RON95 gasoline. Experiments were conducted in a full bore overhead optical access single cylinder port-fuel injection spark-ignition engine. High speed images of total chemiluminescence and OH* emission was recorded together with the in-cylinder pressure, from which the heat release data were derived. The results show that under the stoichiometric condition anhydrous ethanol and wet ethanol with 10% water (E90W10) generated higher IMEP with at an ignition timing slightly retarded from MBT than the gasoline fuel for a fixed throttle position. Under rich and stoichiometric conditions, the knock limited spark timing occurred at 35 CA BTDC whereas both ethanol and E90W10 were free from knocking combustion at the same operating condition.

Poppet-valve two-stroke gasoline engines can increase the specific power of their four-stroke counterparts with the same displacement and hence decrease fuel consumption. However, knock may occur at high loads. Therefore, the combustion with stratified lean mixture was proposed to decrease knock tendency and improve combustion stability in a poppet-valve two-stroke direct injection gasoline engine. The effect of intake pressure and split injection on fuel distribution, combustion and knock intensity in lean mixture conditions at high loads was simulated with a three-dimensional computational fluid dynamic software. Simulation results show that with the increase of intake pressure, the average fuel-air equivalent ratio in the cylinder decreases when the second injection ratio was fixed at 70% at a given amount of fuel in a cycle.

A great deal of effort has been directed towards Gasoline HCCI engines, which have the potential of providing better fuel economy and emission characteristics than conventional SI engines. For stable HCCI engine operation, cycle-by-cycle based closed-loop control is needed. Such a control scheme requires an accurate and reliable sensor to monitor the combustion and provide a feedback signal. At present, the general method used to measure the combustion parameters is to monitor in-cylinder pressure with a cylinder pressure sensor. However, using in-cylinder pressure transducers is not feasible for use in mass production of HCCI engines. A good substitute to get information about combustion is the knock sensor, which is already equipped on engines on a large scale. In this paper, the knock signal from an HCCI engine equipped with 4VVAS is analyzed in detail to find the relationship between the combustion parameters and the knock sensor signal.

An experimental study has been carried out with the end goal of minimizing engine-out methane emissions with Premixed Micro Pilot Combustion (PMPC) in a natural gas-diesel Dual-Fuel™ engine. The test engine used is a heavy-duty single cylinder engine with high pressure common rail diesel injection as well as port fuel injection of natural gas. Multiple variables were examined, including injection timings, exhaust gas recirculation (EGR) percentages, and rail pressure for diesel, conventional Dual-Fuel, and PMPC Dual-Fuel combustion modes. The responses investigated were pressure rise rate, engine-out emissions, heat release and indicated specific fuel consumption. PMPC reduces methane slip when compared to conventional Dual-Fuel and improves emissions and fuel efficiency at the expense of higher cylinder pressure.

The work was concerned with applying cooled EGR for improved high load fuel economy and reduced pollutant emissions in a turbocharged gasoline engine. While the thermodynamic benefits of EGR were clear, challenges remain to bring the technique to market. A comparison of pre and post compressor EGR supply indicated that post-compressor routing allowed higher compressor efficiencies to be maintained and hence reduced compressor work as the mass flow of EGR was increased. However, with this post-compressor routing, attaining sufficient EGR rate was not possible over the required operating map. Furthermore, at higher engine speeds where the pre-turbine exhaust pressure was greater than the intake plenum pressure, the timing of peak in-cylinder pressure was not as readily advanced towards the optimum.

Engine downsizing is one of the most effective means to improve the fuel economy of spark ignition (SI) gasoline engines because of lower pumping and friction losses. However, the occurrence of knocking combustion or even low-speed pre-ignition at high loads is a severe problem. One solution to significantly increase the upper load range of a 4-stroke gasoline engine is to use 2-stroke cycle due to the double firing frequency at the same engine speed. It was found that a 0.7 L two-cylinder 2-stroke poppet valve gasoline engine equipped with a two-stage serial boosting system, comprising a supercharger and a downstream turbocharger, could replace a 1.6 L naturally aspirated 4-stroke gasoline engine in our previous research, but its fuel economy was close to that of the 4-stroke engine at upper loads due to knocking combustion.

Controlled Auto-Ignition (CAI) combustion was realised in a production type 4-stroke 4-cylinder gasoline engine without intake charge heating or increasing compression ratio. The CAI engine operation was achieved using substantially standard components modified only in camshafts to restrict the gas exchange process The engine could be operated with CAI combustion within a range of load (0.5 to 4 bar BMEP) and speed (1000 to 3500 rpm). Significant reductions in both specific fuel consumption and CO emissions were found. The reduction in NOx emission was more than 93% across the whole CAI range. Though unburned hydrocarbons were higher under the CAI engine operation. In order to evaluate the potential of the CAI combustion technology, the European NEDC driving cycle vehicle simulation was carried out for two identical vehicles powered by a SI engine and a CAI/SI hybrid engine, respectively.

The fuel economy of plug-in hybrid electric city bus (PHEV) is deeply affected by driving cycle and travel distance. To improve the adaption of energy management strategy, the equivalent coefficient of fuel is the key parameter that needs to be pre-optimized based on the predicted driving cycle. An iterative learning method was proposed and implemented in order to get the best equivalent coefficient based on the predicted driving cycle and battery capacity. In the iterative learning method, the energy model and kinematics model of the bus were built. The ECMS (Equivalent Consumption Minimization Strategy) method was applied to obtain the best fuel economy with the given equivalent coefficient. The driving paths and running time of city buses were relatively fixed comparing with other vehicles, and their driving cycle can be predicted by route content. The proposed optimized strategy was applied on the factory sets of plug-in hybrid electric city bus.

The outward-opening piezoelectric injector can achieve stable fuel/air mixture distribution and multiple injections in a single cycle, having attracted great attentions in direct injection gasoline engines. In order to realise accurate predictions of the gasoline spray with the outward-opening piezoelectric injector, the computational fluid dynamic (CFD) simulations of the gasoline spray with different droplet breakup models were performed in the commercial CFD software STAR-CD and validated by the corresponding measurements. The injection pressure was fixed at 180 bar, while two different backpressures (1 and 10 bar) were used to evaluate the robustness of the breakup models. The effects of the mesh quality, simulation timestep, breakup model parameters were investigated to clarify the overall performance of different breakup model in modeling the gasoline sprays.

Characterization of soot nanoparticle morphology can be used to develop understanding of nanoparticle interaction with engine lubricant oil and its additives. It can be used to help direct modelling of soot-induced thickening, and in a more general sense for combatting reductions in engine efficiency that occur with soot-laden oils. Traditional 2D transmission electron microscopy (TEM) characterization possesses several important shortcomings related to accuracy that have prompted development of an alternative 3D characterization technique utilizing electron tomography, known as 3D-TEM. This work details progress made towards facilitating semi-automated image acquisition and processing for location of structures of interest on the TEM grid. Samples were taken from a four cylinder 1.4 L gasoline turbocharged direct injection (GTDI) engine operated in typically extra-urban driving conditions for 20,284 km, with automatic cylinder deactivation enabled.

This work was concerned with study of lubricant introduced directly into the combustion chamber and its effect on pre-ignition and combustion in an optically accessed single-cylinder spark ignition engine. The research engine had been designed to incorporate full bore overhead optical access capable of withstanding peak in-cylinder pressures of up to 150bar. An experiment was designed where a fully formulated synthetic lubricant was deliberately introduced through a specially modified direct fuel injector to target the exhaust area of the bore. Optical imaging was performed via natural light emission, with the events recorded at 6000 frames per second. Two port injected fuels were evaluated including a baseline commercial grade gasoline and low octane gasoline/n-heptane blend. The images revealed the location of deflagration sites consistently initiating from the lubricant itself.

This work was concerned with increasing the attainable load during gasoline controlled auto-ignition combustion in a multi-cylinder direct fuel injection research engine. To extend the peak output under naturally aspirated conditions it proved favourable to combine internal and external exhaust gas recirculation under stoichiometric fuelled conditions. During turbocharged high load operation it was beneficial in terms of fuel economy to dilute the charge with a combination of internally re-circulated exhaust gases and excess air. Replacing a proportion of these diluents with externally re-circulated burned gases appeared to facilitate lower emissions of HC and CO. The highest load generated via boost was limited by increasing peak in-cylinder pressure and falling gas exchange efficiency. Regardless, the use of boost increased the load at which CAI could be invoked without lean NOx after-treatment.

The increasing concern about CO2 emissions and energy prices has led to new CO2 emission and fuel economy legislation being introduced in world regions served by the automotive industry. In response, automotive manufacturers and Tier-1 suppliers are developing a new generation of internal combustion (IC) engines with ultra-low emissions and high fuel efficiency. To further this development, a better understanding is needed of the combustion and pollutant formation processes in IC engines. As efficiency and emission abatement processes have reached points of diminishing returns, there is more of a need to make measurements inside the combustion chamber, where the combustion and pollutant formation processes take place. However, there is currently no good overview of how to make these measurements.

This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging.