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The measurement of the instantaneous flame temperature and soot concentration in the combustion chamber of a running diesel engine can provide useful information relating to the formation of two important exhaust pollutants, NOx and particulates. The two-colour method is based on optical pyrometry and it can provide estimates of the instantaneous flame temperature and soot concentration. The theoretical basis of the method is outlined in a companion paper. This paper deals with the practical problems involved in the construction of a working system, including suitable calibration techniques. The accuracy of the measurements of flame temperature and soot concentration is also discussed using results from a various sources.

The two-colour method is based on optical pyrometry and can readily be implemented at a modest cost for the measurement of the instantaneous flame temperature and soot concentration in the cylinders of diesel engines. With appropriate modification, this method can be applied to other continuous and intermittent combustion systems, such as those for gas turbine and boiler burners. This paper outlines the theoretical basis of the method, with particular attention being paid to the assumptions relating to the evaluation of the flame temperature and soot concentration. A companion paper deals with the practical problems involved in constructing a working system, including suitable calibration techniques, and assessment of the method accuracy.

Our earlier experimental study has shown that exhaust unburnt hydrocarbon emissions from spark-ignition engines can be reduced effectively by using in-cylinder catalysts on the surface of the piston top-land crevice. In order to improve the understanding of the process and mechanism by means of which unburnt hydrocarbon emissions are reduced, a phenomenological mathematical model was developed for catalytic oxidation processes in the piston-ring-pack crevice. This paper describes in details the modelling of the processes of the gas flow, mass diffusion and reaction kinetics in the crevices. The flow in the crevices is assumed to be isothermal and at the temperature of the piston crown surface. The overall rate of reaction is calculated using expressions for mass diffusion for laminar flows in channels and a first-order Arrhenius-type expression for catalytic reaction kinetics of hydrocarbon oxidation over platinum.

A mathematical model has been developed which describes the evaporation and trajectories of fuel droplets during their flight in the inlet manifold of port-injected gasoline engines. Based on the model, a computer simulation program was developed, and sample results of this program are given in this paper. Extensive results obtained using the simulation program are described in a companion paper. The simulation program can be used as a tool to improve understanding of mixture preparation in port injected engines. Such effects as: engine load and speed, air and fuel temperature, fuel type, fuel injection velocity, injection timing, and spray droplet size can be investigated.

The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.

The paper first describes three linked computational models which allow the estimation of: swirl generated during the induction process; the modification of swirl with bowl-in-piston combustion chambers during compression as the piston approaches top dead centre; the interaction of the fuel sprays with swirl including relative crosswind velocities between the air and the fuel sprays and spray impingement velocities. The paper then presents experimental results from a single-cylinder direct injection diesel engine, during which both the fuel spray and swirl parameters were changed systematically. Finally, the predicted spray impingement and crosswind velocities for this engine are correlated with the engine performance obtained experimentally, in particular, with fuel economy and smoke emission.

Tumble and swirl motions in the cylinder of a four-valve SI engine with production type cylinder head were investigated using a cross-correlation digital Particle Image Velocimetry (PIV). Tumble motion was measured on the vertical symmetric plane of the combustion chamber. Swirl motion was measured on a plane parallel to the piston crown with one of intake ports blocked. Large-scale flow behaviours and their cyclic variations were analysed from the measured two-dimensional velocity data. Results show that swirl motion is generated at the end of the intake stroke and persists to the end of the compression stroke. Tumble vortex is produced in the early stage of the compression stroke and distorted in the late stage of the stroke. The cyclic variation of swirl motion is noticeable. The cyclic variation in tumble dominated flow field is much greater.

MAHLE has developed a heavily downsized demonstrator engine to explore the limits, and potential benefits, of engine downsizing. The 1.2 litre, 3-cylinder, MAHLE downsizing (Di3) engine, in conjunction with an Aeristech 48 V electric supercharger (eSupercharger, eSC), achieves a BMEP level of 35 bar and a specific power output in excess of 160 kW/litre. The eSupercharger enables high specific power output, good low speed torque and excellent transient response. The resulting heavily downsized engine has been installed into a demonstrator vehicle that also features 48 V mild hybridization. At specific power output levels above 90 kW/litre the engine is operated with excess fuel in order to protect the turbine from excessive exhaust gas temperatures. In this analytical study, the boosting system requirements to maintain lambda 1 fuelling, via the use of EGR, across the entire engine operating map for the eSupercharged version of the MAHLE Di3 engine, have been explored.

This paper is concerned with the performance of the sensors and associated instrumentation used for the standard cetane tests for diesel fuels according to the ASTM D-613 procedure. The two primary sensors are replaced by modern units, and the analogue monitoring system is replaced by a digital one; the changes in the performance of the instrumentation system are then assessed. It is shown that the main source of inaccuracy in the measurement of ignition delay (on which the cetane test is based) is cyclic instability in the start of combustion, and that the current instrumentation and monitoring methods do not cope well with this instability. Although some of the cyclic variation can be ascribed to the instrumentation system, a large part is contributed by variability in the fuel ignition and injection processes. Improvements to the instrumentation and monitoring systems are presented and assessed.

Gasoline engine downsizing is already established as a proven technology to reduce automotive fleet CO₂ emissions. Further real-world benefits are possible through more aggressive downsizing; however, there is a trade-off between maintaining a high compression ratio for good part load fuel consumption and maintaining optimal combustion phasing at higher loads. There are many different technologies, which could be applied to gasoline-downsized engines in order to improve efficiency. One is to adopt a Miller/Atkinson cycle, which uses variable valve timing to reduce throttling losses in part load operation and reduce effective compression ratio to optimize combustion phasing at higher loads. MAHLE Intake CamInCam® is a technology enabler for Miller/Atkinson cycle operation. It uses asymmetric intake valve timing control to effectively provide a method of running increased intake cam duration allowing Late Intake Valve Closing cycle strategies to be adopted.

This work is concerned with the analysis of different charge dilution strategies employed with the intention of inhibiting knock in a high output turbocharged gasoline engine. The dilution approaches considered include excess fuel, excess air and cooled external exhaust gas re-circulation (stoichiometric fuelling). Analysis was performed using a quasi-dimensional combustion model which was implemented in GT-Power as a user-defined routine. This model has been developed to provide a means of correctly predicting trends in engine performance over a range of operating conditions and providing insight into the combustion phenomena controlling these trends. From the modelling and experimental data presented, it would appear that the use of cooled externally re-circulated exhaust gases allowed fuel savings near to those achieved via excess air, but with improved combustion stability and combustion phasing closer to the optimum position.

In-cylinder air flow structures are known to play a major role in mixture preparation and engine operating limits for DISI engines. In this paper PIV was undertaken on in-cylinder flow fields for three different planes of measurement in the intake and compression strokes of a DISI engine for a low-load engine operating condition at 1500 RPM, 0.5 bar inlet plenum pressure (World Wide Mapping Point). One of these planes was vertical, cutting through the centrally located spark plug (tumble plane); the other two planes were horizontal, one close to TDC (10 mm below fire face) and the other one close to mid stroke (50 mm below fire face). Statistical analysis was undertaken on the numbers of cycles needed to determine ensemble average flow-field and turbulent kinetic energy maps with up to 1200 cycles considered. The effect of engine head temperature was also examined by obtaining flow fields using PIV with the engine head coolant held at 20 °C and 80 °C.

Comparisons have been made between the ignition delay and combustion performance of sunflower oil and diesel fuel. The experimental results have been obtained in a naturally aspirated direct injection diesel engine, and particular attention has been given to the heat release analysis, ignition delay, combustion noise and lubricant degradation. The anomalous behaviour of sunflower oil is explained by reference to its physical properties and ignition quality, as reported in the literature from bomb tests. It is concluded that the power output and brake efficiency are largely unaffected by the use of the sunflower oil, and that lubricant degradation is not likely to be significant. However, the build up of combustion deposits already widely reported in the literature was observed. Suggestions are made as to how this might be ameliorated through modifications to the injection system.

Due to its potential for simultaneous improvement in fuel consumption and exhaust emissions, controlled autoignition (CAI) combustion has been subject to continuous research in the last several years. At the same time, there has been a lot of interest in the use of alternative fuels in order to reduce reliance on conventional fossil fuels. Therefore, this experimental study has been carried out to investigate the effect of alcohol fuels on the CAI combustion process and on the resulting engine performance. The experimental work was conducted on an optical single cylinder engine with an air-assisted injector. To achieve controlled autoignition, residual gas was trapped in the cylinder by using negative valve overlap and an intake air heater was used to ensure stable CAI combustion in the optical engine. Methanol, ethanol and blended fuels were tested and compared with the results of gasoline.

Biobutanol, i.e. n-butanol, as a second generation bio-derived alternative fuel of internal combustion engines, can facilitate the energy diversification in transportation and reduce carbon dioxide (CO2) emissions from engines and vehicles. However, the majority of research was conducted on spark-ignition engines fuelled with n-butanol and its blend with gasoline. A few investigations were focused on the combustion and exhaust emission characteristics of homogeneous charge compression ignition (HCCI) engines fuelled with n-butanol-gasoline blends. In this study, experiments were conducted in a single cylinder four stroke port fuel injection HCCI engine with fully variable valve lift and timing mechanisms on both the intake and exhaust valves. HCCI combustion was achieved by employing the negative valve overlap (NVO) strategy while being fueled with gasoline (Bu0), n-butanol (Bu100) and their blends containing 30% n-butanol by volume (Bu30).

Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption. However, it is still confronted with the problem of its narrow operation range that covers only the light and medium loads. Therefore, to expand the operation range of HCCI, mode switching between HCCI combustion and transition SI combustion is necessary, which may bring additional problems to be resolved, including load fluctuation and increasing the complexity of control strategy, etc. In this paper, a continuously adjustable load strategy is proposed for gasoline engines. With the application of the strategy, engine load can be adjusted continuously by the in-cylinder residual gas fraction in the whole operation range. In this research, hybrid combustion is employed to bridge the gaps between HCCI and traditional SI and thus realize smooth transition between different load points.

A Variable Valve Timing system has been designed and rig tested for application on a high speed marine diesel engine. It has been demonstrated that inlet valve phasing is an appropriate way of reducing the flow of exhaust gas residuals, particularly at light loads, into the inlet manifold during valve overlap. The system described controls the position of the roller follower by means of an eccentric to allow the inlet valve events to be retarded by up to 40° crank angle. A kinematic model has been constructed to examine the tappet motion, and comparisons are made with measured values. Modelling of the lubrication regime at the roller, cam and tappet contact points is presented, to examine the system wear characteristics. Roller follower speed is measured to examine the prevailing lubrication regime. Rig results show that the VVT system is reliable and that the desired phasing of the valve events is obtained.

This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain homogenous CAI (or HCCI) combustion in a 4-stroke engine. The fuels under investigation include three blends of Unleaded Gasoline, a 95 RON Primary Reference Fuel, Methanol, and Ethanol. This work concentrates on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation and their effect on the ignition timing, combustion rate and variability, Indicated thermal efficiency, and engine-out emissions such as NOx. Detailed maps are presented, defining how each of the measured variables changes over the entire CAI region. Results indicate that the alcohols have significantly higher tolerance to dilution than the hydrocarbon fuels tested. Also, variations in Gasoline blend have little effect on any of the combustion parameters measured.

Gasoline engine downsizing is already established as a technology for reducing vehicle CO2 emissions. Further benefits are possible through more aggressive downsizing, however, the tradeoff between the CO2 reduction achieved and vehicle drivability limits the level of engine downsizing currently adopted by vehicle manufacturers. This paper will present the latest results achieved from a very heavily downsized engine, and resulting demonstrator vehicle, featuring eSupercharging in combination with a conventional turbocharger. The original 1.2 litre, 3-cylinder, MAHLE downsizing engine has been re-configured to enable a specific power output in excess of 160 kW/litre. Of key importance is a cost effective, efficient and flexible boosting system.

SCHC (SI-CAI hybrid combustion), also known as spark-assisted HCCI, has been proved to be an effective method to stabilize combustion and extend the operation range of high efficiency, low temperature combustion. The combustion is initiated by the spark discharge followed by a propagation of flame front until the auto-ignition of end-gas. Spark ignition and the spark timing can be used to control the combustion event. The goal of this research is to study the effect of flame propagation on the auto-ignition timing in SCHC by means of chemiluminescence imaging and heat release analysis based on an optical engine. With higher EGR (exhaust gas recirculation) rate, more fuel is consumed by the flame propagation and stronger correlation between the flame propagation and auto-ignition is observed.