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Technical Paper

Battery Management System Based on AURIX Multi-Core Architecture

2019-04-02
2019-01-1310
Battery management system (BMS) is the core component of the new energy vehicle battery system. With the increase of energy density of new energy vehicle battery, its control algorithm becomes more and more complex, and the work of the battery management system will be heavier. In order to solve the limits, the hardware, software and control strategy model of battery management system are developed based on AURIX multi-core microcontroller. The microprocessor control unit is developed by using dual-core chip, which meets the functional safety requirements. Dual-core processing of control strategy and individual information acquisition are realized, and the processing efficiency is improved. A four-tier software architecture of battery management system is developed to handle the Dual-core processing. The graphical development of battery management system strategy model is realized by using MATLAB / Simulink.
Technical Paper

Deterioration Characteristic of Catalyzed DPF Applied on Diesel Truck Durable Ageing

2018-09-10
2018-01-1701
In this paper, it was researched the degradation characteristics of catalytic performance of three kinds of DPFs (C1, C2 and C3, with precious metal concentrations being 15, 25 and 35 g/ft3 respectively) after diesel truck aging. It is found out that the crystallinity of three kinds of DPF samples (Used) in full vehicle aging was higher than that of fresh samples (Fresh) and aged samples (Aged) in the laboratory. Compared with Fresh samples, the concentration of Pt atom in precious metal on the surface of Aged and Used samples tends to decrease in most cases. Activities to CO and C3H8 of Aged and Used samples of three kinds of DPFs had all been degraded, and activity degradation showed a substantial correlation with concentration reduction rate of precious metal on the carrier surface. NO2 productivity of Used samples all rose. Crystallinity of DPF samples after full vehicle aging in Inlet, Middle and Outlet areas successively increased.
Technical Paper

Dynamic Correction Strategy for SOC Based on Discrete Sliding Mode Observer

2019-04-02
2019-01-1312
Battery state estimation is one of the most important decision parameters for lithium battery energy management. It plays an important role in improving battery energy utilization, ensuring battery safety and enhancing system reliability. This paper is proposed to provide a dynamic correction of SOC in the full working condition, including static condition and dynamic condition. Based on the Coulomb-counting method, the current SOC value of the battery is calculated. Under the static conditions, the open circuit voltage of the battery is used to directly collect the initial SOC. Under the dynamic working conditions, the open circuit voltage of the battery is estimated by the sliding mode observer. Based on the deviation between the calculated and estimated values of the open circuit voltage, the current coefficient of the Coulomb-counting method is dynamically corrected by PI strategy.
Technical Paper

Evaluation of External Short-Circuit Safety of NCM/C Li-Ion Power Battery under Different State of Health

2020-04-14
2020-01-0454
With the increasing frequency of fire incidents of electric vehicles, the safety of power batteries has attracted more and more attention. At present, the research on the safety of power batteries is mainly focused on fresh batteries. As the state of health of batteries deepens, how the safety of the battery evolves is not clear enough so far. This paper analyzes the external short-circuit safety of a NCM/C rectangular battery under different state of charges. The results show that when the cycle number is less than 800, the maximum temperature of the battery during short-circuit is below 130 °C. The main failure mode of the battery is bulging in volume or opening of the explosion-proof valve and there is no obvious regularity between the failure mode with the cycle life. However, when the cycle number reaches 1000, the battery goes into thermal runaway during the safety test.
Technical Paper

Research on Bottom Collision of Battery Pack Based on the First Force Point

2024-04-09
2024-01-2065
The rapid advancement of new energy vehicle technology has led to the widespread placement of battery packs at the bottom of vehicles. However, there is a lack of corresponding regulations and standards to guide aspects related to vehicle bottom safety. This lack of guidance obscures the relative importance of various parameters impacting the structural safety of battery packs under dynamic impact conditions. Consequently, research on battery pack bottom collisions holds practical significance and offers valuable reference material. This study proposed a method based on the first collision point to examine the impact of bottom collisions on the mechanical safety performance of battery pack bottoms. A finite element model of the battery pack was established to investigate the effects of different impact types.
Technical Paper

Research on Dynamic Load of Belgian Event Based on Virtual Proving Ground

2019-04-02
2019-01-0170
The fatigue load spectrum of the physical proving ground is the necessary input for fatigue life analysis of vehicle parts and components. It is usually obtained by Road Load Data Acquisition (RLDA) and loads decomposition using multi-body dynamics tools. Virtual Proving Ground (VPG) methodology is gradually replacing this technical strategy. The belgian road is the typical event in durability test, in this paper, the flexible body and FTire model are applied to the vehicle multi-body dynamics model in order to improve the simulation accuracy. The result shows that all the wheel center force, shock absorber displacement and axial force acquired by VPG simulation have excellent correlation with real vehicle measured data. It is also proved that the virtual proving ground technology is a reliable and effective method to obtain the fatigue load spectrum in the early stage of development.
Technical Paper

Research on Intelligent Vehicle Index and Evaluation Method

2018-08-07
2018-01-1634
As automobiles are gradually transforming from independent mechanical units to network nodes with intelligent and networked functions, the functions and performance evaluation of intelligent vehicles is facing the new challenges. At present, China has initially classified the level of intelligent vehicles on the basis of SAE, but has not yet formed a scientific, rigorous and comprehensive evaluation system. Therefore, this paper proposes the detailed intelligent evaluation ideas of intelligent vehicles in different levels from 0 to 5 and sets up a "Trinity" evaluation system covering professional evaluation, practical evaluation and market evaluation. Then, with the development progress of intelligent vehicles, we will set up the hierarchical structure of evaluation indicators basing on automated intelligence and connected intelligence.
Technical Paper

SOC Estimation Based on an Adaptive Mixed Algorithm

2020-04-14
2020-01-1183
SOC (State of charge) plays an important role in vehicle energy management, utilization of battery pack capacity, battery protection. Model based SOC estimation algorithm is widely regarded as an efficient computing method, but battery model accuracy and measuring noise variance will greatly affect the estimation result. This paper proposed an adaptive mixed estimation algorithm. In the algorithm, the recursive least squares algorithm was used to identify the battery parameters online with a second-order equivalent circuit model, and an adaptive unscented Kalman method was applied to estimate battery SOC. In order to verify the effect of the proposed algorithm, the experimental data of a lithium battery pack was applied to build a simulation model. The results show that the proposed joint algorithm has higher estimation accuracy and minimum root mean square error than other three algorithms.
Technical Paper

Simulation and Parametric Analysis of Battery Thermal Management System Using Phase Change Material

2020-04-14
2020-01-0866
The thermophysical parameters and amount of composite phase change materials (PCMs) have decisive influence on the thermal control effects of thermal management systems (TMSs). At the same time, the various thermophysical parameters of the composite PCM are interrelated. For example, increasing the thermal conductivity is bound to mean a decrease in the latent heat of phase change, so a balance needs to be achieved between these parameters. In this paper, a prismatic LiFePO4 battery cell cooled by composite PCM is comprehensively analyzed by changing the phase change temperature, thermal conductivity and amount of composite PCM. The influence of the composite PCM parameters on the cooling and temperature homogenization effect of the TMS is analyzed. which can give useful guide to the preparation of composite PCMs and design of the heat transfer enhancement methods for TMSs.
Technical Paper

Thermal Uniformity of Pouch-Type Lithium Ion Batteries with NCM Cathode Materials under Different Operating Conditions

2019-04-02
2019-01-1000
With the advantages of flexible size and high energy density etc., pouch-type lithium ion battery cells with large capacity have been found more and more applications in electric vehicles. For these large-scale battery cells, thermal uniformity is vital for their safety and cycle life. To be specific, temperature gradients are expected to cause different degradation rates of active materials in different areas, which is possible to cause early failure or even fire and explosion of the battery cell. Thus, it is necessary to illustrate the batterie’s thermal uniformity in detail under different operating conditions. This work investigated the thermal uniformity of two 36 Ah pouch-type NCM/C battery cells with different sizes using both the thermal imaging method and thermoelectric effect method with K-type thermocouples. Experimental results show that there is an obvious temperature gradient on the surface of the pouch-type battery cell.
Technical Paper

Voltage and Voltage Consistency Attenuation Law of the Fuel Cell Stack Based on the Durability Cycle Condition

2019-04-02
2019-01-0386
Based on the durability cycle test of fuel cell stack and the characteristics of cyclic working conditions, this paper defines the characteristic current point and studies the attenuation rule of the fuel cell stack voltage over time under the characteristic current point. The results show that the voltage of the fuel cell stack appears to be linear downward under the characteristic current point. and the voltage attenuation rate of the fuel cell stack increases quadratically with the increase of the current density in addition to the open-circuit voltage point. Then the coefficient of variation is introduced in statistics as the index to characterize the voltage consistency attenuation of the fuel cell stack, and its variation rule is explored. The results show that the voltage consistency of vehicle fuel cell stack decreases seriously with the increase of running time under the condition of durable cycling.
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