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A traditional method of controlling evaporator superheat in a vapor compression air conditioning system is the thermostatic expansion valve (TXV). Such systems are often used in automotive applications. The TXV depends on superheat to adjust the valve opening. Unfortunately, any amount of superheat causes that evaporator to operate at reduced capacity due to dramatically lower heat transfer coefficients in the superheated region. In addition, oil circulation back to the compressor is impeded. The cold lubricant almost devoid of dissolved refrigerant is quite viscous and clings to the evaporator walls. A system that could control an air conditioner to operate with no superheat would either decrease the size of its existing evaporator while maintaining the same capacity, or potentially increase its capacity with its original evaporator. Also, oil circulation back to the compressor would be improved.

This paper presents the latest results for a new high efficiency clean diesel combustion system – Adaptive PCCI Combustion (a premixed charge compression ignition mixed-mode combustion) using a micro-variable circular orifice (MVCO) fuel injector. Key characteristics of the new combustion system such as low NOx and soot emissions, high fuel efficiency, increased engine torque are presented through KIVA simulation results. While early premixed charge compression ignition (PCCI) combustion reduces engine-out NOx and soot, it's limited to partial loads by known issues such as combustion control, high HC and CO, and high pressure rise rate, etc. Conventional combustion is well controlled diffusion combustion but comes with high NOx and soot. Leveraging the key merits of PCCI and conventional combustion in a practical engine is both meaningful and challenging.

With market share of electric vehicles continue to grow, there is an increasing demand of mobile heat pump for cabin climate control, as it has much higher energy efficiency when compared to electric heating and helps to cut drive range reduction. One big challenge of heat pump systems is that their heating capacities drop significantly when operating at very low ambient temperature, especially for those with low pressure refrigerants. This paper presents a way to improve low ambient temperature heating performance by using intermediate vapor bypass with the outdoor heat exchanger, which works as an evaporator in heat pump mode. The experimental results show a 35% increase of heating capacity at −20 °C ambient with the improved system as compared to the baseline, and heating performance factor also slightly increased when the system is working at higher ambient temperature to reach the same heating capacity as the baseline.

A numerical study of micro-explosion in multi-component droplets is presented. The homogeneous nucleation theory is used in describing the bubble generation process. A modified Rayleigh equation is then used to calculate the bubble growth rate. The breakup criterion is then determined by applying a linear stability analysis on the bubble-droplet system. After the explosion/breakup, the atomization characteristics, including Sauter mean radius and averaged velocity of the secondary droplets, are calculated from conservation equations. Micro-explosion can be enhanced by introducing biodiesel into the fuel blends of ethanol and tetradecane. Micro-explosion is more likely to occur at high ambient pressure. However, increasing the ambient temperature does not have a significant effect on micro-explosion. There exists an optimal composition in the liquid mixture for micro-explosion.

In 1998, light trucks accounted for over 48% of new vehicle sales in the U.S. and well over half the new Light Duty vehicle fuel consumption. The Light Truck Clean Diesel (LTCD) program seeks to introduce large numbers of advanced technology diesel engines in light-duty trucks that would improve their fuel economy (mpg) by at least 50% and reduce our nation's dependence on foreign oil. Incorporating diesel engines in this application represents a high-risk technical and economic challenge.

Biodiesel fuels and their blends with diesel are often used to reduce emissions from diesel engines. However, biodiesel has been shown to increase the NOx emissions. Operating a compression ignition engine in low-temperature combustion mode as well as using multiple injections can reduce NOx emissions. Experimental data for biodiesel are compared to those for diesel to show the effect of the biodiesel on the peak pressure, temperature, and emissions. Accurate prediction of biodiesel properties, combined with the KIVA 3V code, is used to investigate the combustion of biodiesel. The volume fraction of the cylinder that has temperatures greater than 2200 K is shown to directly affect the production of oxides of nitrogen. Biodiesel is shown to burn faster during the combustion events, though the ignition delay is often longer for biodiesel compared to diesel.

The operation of a small bore high speed direct injection (HSDI) engine with a MVCO injector is simulated by the KIVA 3V code, developed by Los Alamos National Laboratory. The MVCO injector extends the range of injection timings over conventional injectors and it extra flexibility in designing injection schemes. Combustion from very early injection is observed with MVCO injections but not with conventional injection. This improves the fuel economy of the engine in terms of lower ISFC. Even better efficiency can be achieved by using biodiesel, which may be due to extra oxygen in the fuel improving the combustion process. Biodiesel sees a longer ignition delay for the initial injection. It also exhibits a faster burning rate and shorter combustion duration. Biodiesel also lowered both NOx and soot emissions. This is consistent with the general observation for soot emissions.

The KIVA-3V code, developed by Los Alamos National Laboratory, with modifications that improve its capability with biodiesel simulations was used to model the operation of an HSDI engine using blends of soybean biodiesel and diesel. Biodiesel and their blends with diesel are frequently used to reduce emissions from diesel engines, although previous studies showed that biodiesel may increase NOx emission. The paradox may be resolved by running the engine in low temperature combustion mode with biodiesel/diesel blends, as low temperature combustion simultaneously reduced NOx and soot. The modified KIVA code predicts the major combustion characteristics: peak combustion pressure, heat release rate and ignition timing accurately when compared with experimental measurements. It also correctly predicts the trend of NOx emissions. It was observed that the cylinder temperature distribution has a strong effect on emission levels.

Bio-butanol has been considered as a promising alternative fuel for internal combustion engines due to its advantageous physicochemical properties. However, the further development of bio-butanol is inhibited by its high recovery cost and low production efficiency. Hence, the goal of this study is to evaluate two upstream products from different fermentation processes of bio-butanol, namely acetone-butanol-ethanol (ABE) and isopropanol-butanol-ethanol (IBE), as alternative fuels for diesel. The experimental comparison is conducted on a single-cylinder and common-rail diesel engine under various main injection timings (MIT) and equivalent engine load (EEL) conditions. The experimental results show that ABE and IBE significantly affect the combustion phasing. The start of combustion (SOC) is retarded when ABE and IBE are mixed with diesel. Furthermore, the ABE/IBE-diesel blends are more sensitive to the changes in MIT compared with that of pure diesel.

Biodiesel fuel can be produced from a wide range of source materials that affect the properties of the fuel. The diesel engine has become a highly tuned power source that is sensitive to these properties. The objectives of this research were to measure and predict the key properties of biodiesel produced from a broad range of source materials to be used as inputs for combustion modeling; and second to compare the results of the model with and without the biodiesel fuel definition. Substantial differences in viscosity, surface tension, density and thermal conductivity were obtained relative to reference diesel fuels and among the different source materials. The combustion model revealed differences in the temperature and emissions of biodiesel when compared to reference diesel fuel.

Single-laser-shot measurements of the fuel/air ratio in the cylinder of a motored direct-injection natural gas (DING) engine were obtained using a dual-pump coherent anti-Stokes Raman scattering (CARS) technique capable of simultaneously probing N2 and CH4. The DING engine was modified for optical access and CARS was used to probe the region near the glow plug. Measurements were acquired at eight different probe volume locations with one crank angle degree resolution for injections starting at 30° and 20° BTDC. The CARS data clearly show the arrival of the fuel jet at the probe volume and, from traversing the probe volume, the location of the centerlines of two fuel jets in the vicinity of the glow plug. The CARS measurements also show large fluctuations in fuel concentration on a shot-to-shot basis indicating the presence of large-scale mixing structures within the fuel jets.

This paper reports the test results from the DPF (diesel particulate filter) portion of the DECSE (Diesel Emission Control - Sulfur Effects) Phase 1 test program. The DECSE program is a joint government and industry program to study the impact of diesel fuel sulfur level on aftertreatment devices. A systematic investigation was conducted to study the effects of diesel fuel sulfur level on (1) the emissions performance and (2) the regeneration behavior of a continuously regenerating diesel particulate filter and a catalyzed diesel particulate filter. The tests were conducted on a Caterpillar 3126 engine with nominal fuel sulfur levels of 3 parts per million (ppm), 30 ppm, 150 ppm and 350 ppm.

The detailed mechanisms by which oxygenated diesel fuels reduce engine-out soot emissions are not well understood. The literature contains conflicting results as to whether a fuel's overall oxygen content is the only important parameter in determining its soot-reduction potential, or if oxygenate molecular structure or other variables also play significant roles. To begin to resolve this controversy, experiments were conducted at a 1200-rpm, moderate-load operating condition using a modern-technology, 4-stroke, heavy-duty DI diesel engine with optical access. Images of broadband natural luminosity (i.e., light emission without spectral filtering) from the combustion chamber, coupled with heat-release and efficiency analyses, are presented for three test-fuels. One test-fuel (denoted GE80) was oxygenated with tri-propylene glycol methyl ether; the second (denoted BM88) was oxygenated with di-butyl maleate. The overall oxygen contents of these two fuels were matched at 26% by weight.

A method for making value tradeoff decisions between fuel economy and acceleration performance is demonstrated. Attribute value as defined by the S-Model Theory of Quality [1,2] is measured for the attributes of fuel economy and acceleration performance through a vehicle driving clinic. Willingness-to-pay values are found for the attributes at several different levels. The willingness-to-pay values are then used to refine the empirical and economic value curves previously determined for those attributes.

This paper describes the results of a comprehensive field-testing program conducted in modern low-emission heavy-duty diesel engines to evaluate the extended oil drain capabilities of several diesel engine oils of varying performance levels. The data generated in the 59-truck trial, which was conducted over a two to three year period, provide support for extension of engine oil drain intervals when a premium mineral diesel oil is used rather than a fighting-grade mineral diesel product. The field trial results also document the performance of a premium fully synthetic engine oil at four times conventional oil drain intervals. Engine inspections conducted after 500,000 test miles confirm that the extension of oil drain intervals with premium diesel engine oils has no negative impact on engine durability.

A novel framework for intelligent design of engine systems is introduced. Existing models of engine components and processes are integrated into a multi-purpose, flexible configuration framework. Fundamental thermodynamic elements, including zero-dimensional control volumes, one-dimensional pulsating fluid lines, and continuous flow machines are identified as the constituting components of engine systems. Models of the behavior of these elements, with various degrees of thermodynamic resolution, have been implemented into the framework. The task of the engine designer is, thus, reduced into selecting appropriate thermodynamic elements to model his engine system based on his design objectives. The applicability of the present framework to a wide range of simulation problems is demonstrated.

Previously reported work with a full-scale ethanol-SCR system featuring a Ag-Al2O3 catalyst demonstrated that this particular system has potential to reduce NOx emissions 80-90% for engine operating conditions that allow catalyst temperatures above 340°C. A concept explored was utilization of a fuel-borne reductant, in this case ethanol “stripped” from an ethanol-diesel micro-emulsion fuel. Increased tailpipe-out emissions of hydrocarbons, acetaldehyde and ammonia were measured, but very little N2O was detected. In the current increment of work, a number of light alcohols and other hydrocarbons were used in experiments to map their performance with the same Ag-Al2O3 catalyst. These exploratory tests are aimed at identification of compounds or organic functional groups that could be candidates for fuel-borne reductants in a compression ignition fuel, or could be produced by some workable method of fuel reforming.

This paper presents an experimental analysis of the performance of various control strategies applied to automotive air conditioning systems. A comparison of the performance of a thermal expansion valve (TEV) and an electronic expansion valve (EEV) over a vehicle drive cycle is presented. Improved superheat regulation and minor efficiency improvements are shown for the EEV control strategies. The efficiency benefits of continuous versus cycled compressor operation are presented, and a discussion of significant improvements in energy efficiency using compressor control is provided. Dual PID loops are shown to control evaporator outlet pressure while regulating superheat. The introduction of a static decoupler is shown to improve the performance of the dual PID loop controller. These control strategies allow for system capacity control, enabling continuous operation and achieving significant energy efficiency improvements.

The use of substances other than petroleum based fuels for power sources is not a new concept. Prior to the advent of petroleum fueled vehicles numerous other substances were used to create mobile sources of power. As the world's petroleum supply dwindles, alternative fuel sources are sought after to replace petroleum fuels. Many industries are particularly interested in the development of renewable fuel sources, or biologically derived fuel sources, which includes ethanol. The use of No. 2 diesel as well as many alternative fuels in compression ignition engines result in injector coking. Injector coking can severely limit engine performance by limiting the amount of fuel delivered to the combustion chamber and altering the spray pattern. Injector tip coking is also one of the most sensitive measures of diesel fuel quality [1]. A machine vision system was implemented to quantify injector coking accumulation when a compression ignition engine was fueled with oxydiesel.

Flash boiling has drawn much attention recently for its ability to enhance spray atomization and vaporization, while providing better fuel/air mixing for gasoline direct injection engines. However, the behaviors of flash boiling spray with multi-component fuels have not been fully discovered. In this study, isooctane, ethanol and the mixtures of the two with three blend ratios were chosen as the fuels. Measurements were performed with constant fuel temperature while ambient pressures were varied to adjust the superheated degree. Macroscopic and microscopic characteristics of flash boiling spray were investigated using Diffused Back-Illumination (DBI) imaging and Phase Doppler Anemometry (PDA). Comparisons between flash boiling sprays with single component and binary fuel mixtures were performed to study the effect of fuel properties on spray structure as well as atomization and vaporization processes.