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Technical Paper

A 3D Simulation Methodology for Predicting the Effects of Blasts on a Vehicle Body

2019-04-02
2019-01-1033
Triggered explosions are increasingly becoming common in the world today leading to the loss of precious lives under the most unexpected circumstances. In most scenarios, ordinary citizens are the targets of such attacks, making it essential to design countermeasures in open areas as well as in mobility systems to minimize the destructive effects of such explosive-induced blasts. It would be rather difficult and to an extent risky to carry out physical experiments mimicking blasts in real world scenarios. In terms of mechanics, the problem is essentially one of fluid-structure interaction in which pressure waves in the surrounding air are generated by detonating an explosive charge which then have the potential to cause severe damage to any obstacle on the path of these high-energy waves.
Journal Article

A Comparison of the Behaviors of Steel and GFRP Hat-Section Components under Axial Quasi-Static and Impact Loading

2015-04-14
2015-01-1482
Hat-sections, single and double, made of steel are frequently encountered in automotive body structural components. These components play a significant role in terms of impact energy absorption during vehicle crashes thereby protecting occupants of vehicles from severe injury. However, with the need for higher fuel economy and for compliance to stringent emission norms, auto manufacturers are looking for means to continually reduce vehicle body weight either by employing lighter materials like aluminum and fiber-reinforced plastics, or by using higher strength steel with reduced gages, or by combinations of these approaches. Unlike steel hat-sections which have been extensively reported in published literature, the axial crushing behavior of hat-sections made of fiber-reinforced composites may not have been adequately probed.
Technical Paper

A Data-Based Modeling Approach for the Prediction of Front Impact (NCAP) Safety Performance of a Passenger Vehicle

2021-04-06
2021-01-0923
Designing a vehicle for superior crash safety performance in consumer rating tests such as US-NCAP is a compelling target in the design of passenger vehicles. In today’s context, there is also a high emphasis on making a vehicle as lightweight as possible which calls for an efficient design. In modern vehicle design, these objectives can only be achieved through Computer-Aided Engineering (CAE) for which a detailed CAD (Computer-Aided Design) model of a vehicle is a pre-requisite. In the absence of the latter (i.e. a matured CAD model) at the initial and perhaps the most crucial phase of vehicle body design, a rational approach to design would be to resort to a knowledge-based methodology which can enable crash safety assessment of an assumed design using artificial intelligence techniques such as neural networks.
Journal Article

A Hydrogen Direct Injection Engine Concept that Exceeds U.S. DOE Light-Duty Efficiency Targets

2012-04-16
2012-01-0653
Striving for sustainable transportation solutions, hydrogen is often identified as a promising energy carrier and internal combustion engines are seen as a cost effective consumer of hydrogen to facilitate the development of a large-scale hydrogen infrastructure. Driven by efficiency and emissions targets defined by the U.S. Department of Energy, a research team at Argonne National Laboratory has worked on optimizing a spark-ignited direct injection engine for hydrogen. Using direct injection improves volumetric efficiency and provides the opportunity to properly stratify the fuel-air mixture in-cylinder. Collaborative 3D-CFD and experimental efforts have focused on optimizing the mixture stratification and have demonstrated the potential for high engine efficiency with low NOx emissions. Performance of the hydrogen engine is evaluated in this paper over a speed range from 1000 to 3000 RPM and a load range from 1.7 to 14.3 bar BMEP.
Technical Paper

A Mathematical Model for Design and Production Verification Planning

1999-05-10
1999-01-1624
The paper focuses on various important decisions of verification and testing plans of the product during its design and production stages. In most of the product and process development projects, decisions on verification and testing are ad-hoc or based on traditions. Such decisions never guarantee the performance of the product as planned, during its whole life cycle. We propose an analytical approach to provide the concrete base for such crucial decisions of verification planning. Accordingly, a mathematical model is presented. Also, a case study of an automotive Electro-mechanical product is included to illustrate the application of the model.
Technical Paper

A Novel Approach for Combat Vehicle Mobility Definition and Assessment

2012-04-16
2012-01-0302
Mobility assessment for combat vehicles is often a great challenge for the military due to various subjective attributes. The attributes' characteristics vary significantly depending on the vehicle type and its operating environments such as terrain, weather, and human factors. A clear definition and relationship between multiple attributes including human factors is necessary to assess mobility. To the best of authors' knowledge, many existing mobility assessment techniques use complex analytical methods and focus on individual attributes. In this paper, for the first time, the authors propose a novel approach to define vehicle mobility and its influencing attributes using qualitative linguistic fuzzy variables, which are defined as having values between 0 and 1. The authors also propose a fuzzy logic mobility (FLM) model and a simulation approach to assess a combat vehicle's mobility.
Technical Paper

A PEV Emulation Approach to Development and Validation of Grid Friendly Optimized Automated Load Control Vehicle Charging Systems

2018-04-03
2018-01-0409
There are many challenges in implementing grid aware plug-in electric vehicle (PEV) charging systems with local load control. New opportunities for innovative load control were created as a result of changes to the 2014 National Electric Code (NEC) about automatic load control definitions for EV charging infrastructure. Stakeholders in optimized dispatch of EV charging assets include the end users (EV drivers), site owner/operators, facility managers and utilities. NEC definition changes allow for ‘over subscription’ of more potential EV charging station load than can be continuously supported if the total load at any time is within the supply system safety limit. Local load control can be implemented via compact submeter(s) with locally hosted control algorithms using direct communication to the managed electric vehicle supply equipment (EVSE).
Journal Article

A Preliminary Investigation into the Mitigation of Plug-in Hybrid Electric Vehicle Tailpipe Emissions Through Supervisory Control Methods

2010-04-12
2010-01-1266
Plug-in hybrid electric vehicle (PHEV) technologies have the potential for considerable petroleum consumption reductions, possibly at the expense of increased tailpipe emissions due to multiple “cold” start events and improper use of the engine for PHEV specific operation. PHEVs operate predominantly as electric vehicles (EVs) with intermittent assist from the engine during high power demands. As a consequence, the engine can be subjected to multiple cold start events. These cold start events may have a significant impact on the tailpipe emissions due to degraded catalyst performance and starting the engine under less than ideal conditions. On current hybrid electric vehicles (HEVs), the first cold start of the engine dictates whether or not the vehicle will pass federal emissions tests. PHEV operation compounds this problem due to infrequent, multiple engine cold starts.
Technical Paper

Active Damping of Engine Idle Speed Oscillation by Applying Adaptive Pid Control

2001-03-05
2001-01-0261
This paper investigates the use of an adaptive proportional-integral-derivative (APID) controller to reduce a combustion engine crankshaft speed pulsation. Both computer simulations and engine test rig experiments are used to validate the proposed control scheme. The starter/alternator (S/A) is used as the actuator for engine speed control. The S/A is an induction machine. It produces a supplemental torque source to cancel out the fast engine torque variation. This machine is placed on the engine crankshaft. The impact of the slowly varying changes in engine operating conditions is accounted for by adjusting the APID controller parameters on-line. The APID control scheme tunes the PID controller parameters by using the theory of adaptive interaction. The tuning algorithm determines a set of PID parameters by minimizing an error function. The error function is a weighted combination of the plant states and the required control effort.
Technical Paper

Ambient Temperature (20°F, 72°F and 95°F) Impact on Fuel and Energy Consumption for Several Conventional Vehicles, Hybrid and Plug-In Hybrid Electric Vehicles and Battery Electric Vehicle

2013-04-08
2013-01-1462
This paper determines the impact of ambient temperature on energy consumption of a variety of vehicles in the laboratory. Several conventional vehicles, several hybrid electric vehicles, a plug-in hybrid electric vehicle and a battery electric vehicle were tested for fuel and energy consumption under test cell conditions of 20°F, 72°F and 95°F with 850 W/m₂ of emulated radiant solar energy on the UDDS, HWFET and US06 drive cycles. At 20°F, the energy consumption increase compared to 72°F ranges from 2% to 100%. The largest increases in energy consumption occur during a cold start, when the powertrain losses are highest, but once the powertrains reach their operating temperatures, the energy consumption increases are decreased. At 95°F, the energy consumption increase ranges from 2% to 70%, and these increases are due to the extra energy required to run the air-conditioning system to maintain 72°F cabin temperatures.
Technical Paper

An Examination of Spray Stochastics in Single-Hole Diesel Injectors

2015-09-01
2015-01-1834
Recent advances in x-ray spray diagnostics at Argonne National Laboratory's Advanced Photon Source have made absorption measurements of individual spray events possible. A focused x-ray beam (5×6 μm) enables collection of data along a single line of sight in the flow field and these measurements have allowed the calculation of quantitative, shot-to-shot statistics for the projected mass of fuel sprays. Raster scanning though the spray generates a two-dimensional field of data, which is a path integrated representation of a three-dimensional flow. In a previous work, we investigated the shot-to-shot variation over 32 events by visualizing the ensemble standard deviations throughout a two dimensional mapping of the spray. In the current work, provide further analysis of the time to steady-state and steady-state spatial location of the fluctuating field via the transverse integrated fluctuations (TIF).
Technical Paper

An Experimental Assessment of Turbulence Production, Reynolds Stress and Length Scale (Dissipation) Modeling in a Swirl-Supported DI Diesel Engine

2003-03-03
2003-01-1072
Simultaneous measurements of the radial and the tangential components of velocity are obtained in a high-speed, direct-injection diesel engine typical of automotive applications. Results are presented for engine operation with fuel injection, but without combustion, for three different swirl ratios and four injection pressures. With the mean and fluctuating velocities, the r-θ plane shear stress and the mean flow gradients are obtained. Longitudinal and transverse length scales are also estimated via Taylor's hypothesis. The flow is shown to be sufficiently homogeneous and stationary to obtain meaningful length scale estimates. Concurrently, the flow and injection processes are simulated with KIVA-3V employing a RNG k-ε turbulence model. The measured turbulent kinetic energy k, r-θ plane mean strain rates ( 〈Srθ〉, 〈Srr〉, and 〈Sθθ〉 ), deviatoric turbulent stresses , and the r-θ plane turbulence production terms are compared directly to the simulated results.
Technical Paper

An Experimental Investigation on Aldehyde and Methane Emissions from Hydrous Ethanol and Gasoline Fueled SI Engine

2020-09-15
2020-01-2047
Use of ethanol as gasoline replacement can contribute to the reduction of nitrogen oxide (NOx) and carbon oxide (CO) emissions. Depending on ethanol production, significant reduction of greenhouse-gas emissions is possible. Concentration of certain species, such as unburned ethanol and acetaldehyde in the engine-out emissions are known to rise when ratio of ethanol to gasoline increases in the fuel. This research explores on hydrous ethanol fueled port-fuel injection (PFI) spark ignition (SI) engine emissions that contribute to photochemical formation of ozone, or so-called ozone precursors and the precursor of peroxyacetyl nitrates (PANs). The results are compared to engine operation on gasoline. Concentration obtained by FTIR gas analyzer, and mass-specific emissions of formaldehyde (HCHO), acetaldehyde (MeCHO) and methane (CH4) under two engine speed, four load and two spark advance settings are analyzed and presented.
Technical Paper

An Optimization Study of Occupant Restraint System for Different BMI Senior Women Protection in Frontal Impacts

2020-04-14
2020-01-0981
Accident statistics have shown that older and obese occupants are less adaptable to existing vehicle occupant restraint systems than ordinary middle-aged male occupants, and tend to have higher injury risk in vehicle crashes. However, the current research on injury mechanism of aging and obese occupants in vehicle frontal impacts is scarce. This paper focuses on the optimization design method of occupant restraint system parameters for specific body type characteristics. Three parameters, namely the force limit value of the force limiter in the seat belt, pretensioner preload of the seat belt and the proportionality coefficient of mass flow rate of the inflator were used for optimization. The objective was to minimize the injury risk probability subjected to constraints of occupant injury indicator values for various body regions as specified in US-NCAP frontal impact tests requirements.
Technical Paper

An Overview of ARES Research

2011-01-19
2011-26-0085
With an intention to improve the performance of reciprocating engines used for distributed generation US-Dept. of Energy has launched ARES program. Under this program, the performance targets for these natural gas-fuelled stationary engines are ≻ 50% efficiency and NOx emissions ≺ 0.1 g/bhp-hr by 2013. This paper presents two technologies developed under this program. Lean-burn operation is very popular with engine manufacturers as it offers simultaneous low-NOx emissions and high engine efficiencies, while not requiring the use of any aftertreatment devices. Though engines operating on lean-burn operation are capable of better performance, they are currently limited by the inability to sustain reliable ignition under lean conditions. Addressing such an issue, research has evaluated the use of laser ignition as an alternative to the conventional Capacitance Discharge Ignition (CDI).
Technical Paper

Analysis of Power-Split HEV Control Strategies Using Data from Several Vehicles

2007-04-16
2007-01-0291
As part of an ongoing vehicle benchmarking effort at Argonne National Laboratory, four different power-split HEVs were tested on a chassis dynamometer to analyze their operational behavior and understand the control strategy and its relationship to the individual features of the vehicles tested. The controls that select the way in which engine operation matches best engine efficiency load points appears to have evolved From the Gen 1 to the Gen 2 Toyota Prius. The Ford Escape HEV and Lexus RX400h were also analyzed by using similar methods, although the data are not as extensive as those for the Prius hybrids. Whereas the Escape HEV appeared to operate in a manner similar to that of the Gen 1 Prius, the RX400h (with its relatively large engine) loads the engine with excess battery charge to keep it operating at higher power levels - apparently to improve overall efficiency.
Technical Paper

Analytical Approach to Characterize the Effect of Engine Control Parameters and Fuel Properties on ACI Operation in a GDI Engine

2020-04-14
2020-01-1141
Advanced compression ignition (ACI) operation in gasoline direct injection (GDI) engines is a promising concept to reduce fuel consumption and emissions at part load conditions. However, combustion phasing control and the limited operating range in ACI mode are a perennial challenge. In this study the combined impact of fuel properties and engine control strategies in ACI operation are investigated. A design of experiments method was implemented using a three level orthogonal array to determine the sensitivity of engine control parameters on the engine load, combustion noise and stability under low load ACI operation for three RON 98 gasoline fuels, each exhibiting disparate chemical composition. Furthermore, the thermodynamic state of the compression histories was studied with the aid of the pressure-temperature framework.
Technical Paper

Application of CFD Modeling in Combustion Bowl Assessment of Diesel Engines Using DoE Methodology

2006-10-16
2006-01-3330
The current paper describes a methodology for combustion bowl assessment for diesel engines. The methodology is based on the application of Computational Fluid Dynamics (CFD) following a Design of Experiments (DoE) procedure. In this work the 3D CFD simulation was performed by the commercial CFD code AVL-FIRE for different combustion bowls from intake valve closing (IVC) to exhaust valve opening (EVO). The initial conditions (at IVC) and boundary conditions were obtained from 1D simulation. Since the work was concentrated on the spray injection, mixing, combustion as well as bowl aerodynamics only a sector mesh was employed for the calculations. A DoE procedure was also used for this simulation work in order to minimize the number of simulation runs and at the same time maintaining the accuracy required assessing the influences of different bowl geometry, spray and intake air motion parameters.
Technical Paper

Application of PHEV Fractional Utility Factor Weighting to EcoCAR On-Road Emissions and Energy Consumption Testing

2016-04-05
2016-01-1180
EcoCAR is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The EcoCAR Advanced Vehicle Technology Competition series is organized by Argonne National Laboratory, headline sponsored by the U.S. Department of Energy and General Motors, and sponsored by more than 30 industry and government leaders. In the last competition series, EcoCAR 2, fifteen university teams from across North America were challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. This paper examines the results of the EcoCAR 2 competition’s emissions and energy consumption (E&EC) on-road test results for several prototype plug-in hybrid electric vehicles (PHEVs). The official results for each vehicle are presented along with brief descriptions of the hybrid architectures.
Technical Paper

Automated Vehicle Perception Sensor Evaluation in Real-World Weather Conditions

2023-04-11
2023-01-0056
Perception in adverse weather conditions is one of the most prominent challenges for automated driving features. The sensors used for mid-to-long range perception most impacted by weather (i.e., camera and LiDAR) are susceptible to data degradation, causing potential system failures. This research series aims to better understand sensor data degradation characteristics in real-world, dynamic environmental conditions, focusing on adverse weather. To achieve this, a dataset containing LiDAR (Velodyne VLP-16) and camera (Mako G-507) data was gathered under static scenarios using a single vehicle target to quantify the sensor detection performance. The relative position between the sensors and the target vehicle varied longitudinally and laterally. The longitudinal position was varied from 10m to 175m at 25m increments and the lateral position was adjusted by moving the sensor set angle between 0 degrees (left position), 4.5 degrees (center position), and 9 degrees (right position).
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