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After several years of development the first European Automated Transfer Vehicle (ATV) developed by ESA called Jules Verne completed successfully its seven-month ISS logistics mission. Launched the 9 March 2008 on an Ariane 5 launcher, the ATV performed the 3 April 2008 its rendezvous and docking to the International Space Station to which it remained attached for five months. This paper presents in a first part the ATV thermal control architecture based on a innovative active thermal control design built around 40 Variable Conductance Heat Pipes (VCHP) controlling the heat rejection and in a second part the in-flight thermal control behavior of the ATV Jules Verne observed during the seven months mission in both free flight and attached to ISS phases.

Jules Verne – the first ATV model developed by ASTRIUM on behalf of ESA – has been controlled by CNES Toulouse Control Centre from March to September 2008. The Engineering Support Team (EST) was in charge to provide System expertise and to propose relevant recommendations in case of off nominal situations. This paper deals with the operations carried out by the EST Thermal position during the JV flight, such as: Identification of thermal anomalies triggered by onboard software or by ground monitoring; Analysis of actual situation from available flight data; Correction implemented thanks to a complete set of commands and procedures; Check on the on-board configuration after correction uploading.

Columbus has been delivered to Kennedy Space Center (KSC) in summer 2006 for final integration, test and mission preparation. In the frame of these “last” phase activities also the Active Thermal Control System (ATCS) had to be finalized and prepared for the launch resp. mission. Due to unexpected late failures resp. malfunctions detected on component/unit level of the ATCS, refurbishment, integration / exchange of the relevant components and re-testing of their system level functions had to be done. Moreover, the still outstanding system level fluid leakage test of the ATCS had to be revised and completed. In addition to the required late refurbishment, integration and test activities, in certain cases also operational workarounds had to be evaluated. They should help to cope with similar contingency situations during operation of the ATCS on-orbit.

Verification of the Integrated Overall Thermal Mathematical Model (IOTMM) is one of the last tasks in the thermal and environmental control area of the Columbus module. For this purpose a specific test covering as well thermal-hydraulic performance tests as Environmental Control and Life Support (ECLS) cabin temperature control functions has been defined and performed on the european Columbus Protoflight Model (PFM) in Bremen in 2003. This Environmental Control System test was successful for all Active Thermal Control System (ATCS) related thermal-hydraulic functions and could provide sufficient data for a proper IOTMM correlation. However, it failed to verify the ECLS related functions as cabin temperature control and ventilation. Data, which have been generated during this first test, could not be used for a successful IOTMM correlation related to ECLS subsystem performance and modelling.

Final preparation and configuration of the Columbus module at the Kennedy Space Center (KSC) required the performance of system level tests with the Active Thermal Control System (ATCS). These tests represented the very last system level activities having been concluded on the Columbus module before handover to NASA for space shuttle integration. Those very last tests, performed with the ATCS comprised the final ATCS Leakage Test, the final calibration and adjustment of the Water Flow Selection Valves (WFSV) and Water On/Off Valves (WOOV) as well as a sophisticated ATCS Residual Air Removal test. The above listed tests have been successfully performed and test data evaluated for verification closeout as well as input delivery for operational Flight Rules and Procedures. Some of the above mentioned tests have been performed the first time hence, a succeeding lessons learned collection followed in order to improve the perspectives of future tests.

This paper presents the status of ongoing BB studies for an optimized trace gas monitoring (TGM) system configured to simultaneously and quasi-online detect (quantitatively and qualitatively) 30 different trace gases in manned spacecraft. The system principle relies on the detection of molecule absorption lines in the infrared being converted into a measured spectrum by a Fourier Transform Infrared (FTIR) Spectrometer. The work is based on 10 years study phases aiming now towards performance demonstration on unknown gas mixtures and an in-flight demonstration on Space Shuttle or ISS. The theoretical background, sensor combinations, SW principle descriptions and multi-module monitoring strategies have been reported earlier (please refer to reference [1] - [4], [6]).

In recent years there is growing interest, on the part of the remote sensing community, in using the Antarctic area, for calibrating and validating data of satellite-borne microwave radiometers. With a view to the launching of the ESA's SMOS satellite, which is a satellite designed to observe soil moisture over the Earth landmasses, salinity over the oceans and to provide observations over regions of ice and snow, an experimental activity called DOMEX was started at Dome-C Antarctica. The main scientific objectives of this activity are to provide microwave data for SMOS satellite calibration and in particular: the continuous acquisition of a calibrated time-series of microwave and thermal Infrared (8-14micron) emission over an entire Austral annual cycle, the acquisition of a long time-series of snow measurements and the acquisition of relevant local atmospheric measurements from the local weather station. This paper is focusing on the thermal design, analysis and testing of Domex-2.

The Automated Transfer Vehicle will provide ISS with reboost, attitude control functions, with water, gas and propellant and with dry cargo. It is a 20 tons expendable vehicle launched by Ariane. It performs a rendezvous and docking with the Russian Segment. It remains attached up to 6 months before a destructive reentry. During PDR campaign, it was decided to change the ATV Thermal Control System from semi-passive (see reference 1) to active system to comply with electrical power budget and get the ATV power autonomy. This system is based on 40 Variable Conductance Heat Pipes controlling the heat rejection of the avionics items toward space. This paper presents the new thermal control system of the ATV and its verification and qualification logic.

The electric current which circulates downwards in the Earth atmosphere results from the motion of positive and negative ions drifting in opposite directions under the influence of an electric field. A body such as a balloon or a gondola, moving upwards against the electric field collects an excess of positive ions, whereas a falling body, such as a water drop, may acquire a negative charge. In a similar way, parcels of hot and cold air ascending or descending in a cloud are selectively charged. This model is proposed as an explanation for the charge separation mechanism which takes place within thunderstorm clouds characterized by vigourous turbulence and convection.

ECOSIM is a software tool for the simulation of Environmental Control and Life Support (ECLS) systems which has been developed for the European Space Agency. A preliminary model of the Hermes Air Management System has been developed during the ECOSIM testing in order to assess the functionality of the software and to verify its results with those obtained from previous simulation tools. The model represents the Hermes cabin with its crew and it includes submodels for the sub-systems performing the following functions: Temperature and Humidity Control. Total Pressure and Composition Control. Air revitalisation. The interactions between these different subsystem are taken into account by the model, while many of the previous simulations made assumptions to decouple the different subsystems (e.g: a constant cabin temperature has been assumed during cabin depressurization transients, to decouple the pressure control section from the air conditioning section).

An advanced trace gas monitoring system for long duration manned space missions - such as the International Space Station - is discussed. The system proposed is a combination of a Fourier-Transform Infrared Spectrometer (FTIR) and a distributed ‘Smart Gas Sensor system (SGS). In a running multi-phase programme [1,2] the FTIR technology, applying novel analysis methods, has been demonstrated to handle multi-component gas measurements, including identification and quantification of 20 important trace gases in a mixture. In the current phase 3, initiated end of 1997, a fully operational FTIR technology demonstration model will be manufactured and tested. The SGS consists of an array of twenty electrically conductive polymer sensors supplemented with an array of quartz crystal microbalance sensors. The technology has been tested on the Russian MIR space station and is currently miniaturized into a second-generation flight model.

In a harmonized ESA/NIVR project the performance of membrane gas absorption for the simultaneous removal of carbon dioxide and moisture has been determined experimentally at carbon dioxide and humidity concentration levels representative for spacecraft conditions. Performance data at several experimental conditions have been collected. Removal of moisture can be controlled by the temperature of the absorption liquid. Removal of carbon dioxide is slightly affected by the temperature of the absorption liquid. Based on these measurements a conceptual design for a carbon dioxide and humidity control system for the Crew Transport Vehicle (CTV) is made. For the regeneration step in this design a number of assumptions have been made. The multifunctionality of membrane gas absorption makes it possible to combine a number of functions in one compact system.

Membrane gas absorption for the control of CO2 in manned spacecrafts is studied by Stork and TNO. Membrane Gas Absorption (MGA) is based on the combination of membrane separation and gas absorption. The cabin air of a spacecraft is fed along one side of a hydrophobic membrane. The air diffuses through the membrane and the CO2 is selectively absorbed by an absorption liquid. Experiments showed that the MGA system can not only be used for the removal of the carbon dioxide but also can be applied to control the relative humidity and temperature of the cabin atmosphere. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. This paper deals with the design aspects of a MGA system for combined CO2, humidity and thermal control aboard the Crew Transfer Vehicle. Furthermore, design data are presented for a similar system aboard the International Space Station.

The Minus Eighty (Degrees Celsius) Laboratory Freezer for the International Space Station (MELFI) is one of the freezers developed by ESA on behalf of NASA. Peculiar requirements for that facility are the long-term storage at low temperature, the rapid freezing of specimen to the required temperature, the large cold volume (300 l) and the low power consumption. To verify those requirements before the manufacturing of the flight hardware, a dedicated test campaign was performed on a ground model. This paper will start with a system overview, showing the main features of MELFI. The test set-up as well as their results will be presented and discussed, with particular emphasis on the methods used to predict the on-orbit (0-gravity) behaviour, by avoiding the sample internal convection and dewar internal convection during the test execution.

The MELISSA (Microbial Ecological LIfe Support System Alternative) project has been set up to be a model for the studies on ecological life support systems for long term space missions. The compartmentalisation of the loop, the choice of the micro-organisms and the axenic conditions have been selected in order to simplify the behaviour of this artificial ecosystem and allow a deterministic and engineering approach. In this framework the MELISSA project has now been running since beginning 1989. In this paper we present the general approach of the study, the scientific results obtained on each independent compartment (mass balance, growth kinetics, limitations, compound conversions,..), the tests of toxicity already performed between some compartments and their effect on the growth kinetics. The technical results on instrumentation and control aspects, and the current status of the ESA/ESTEC hardware are also reviewed.

Because of the reduction on the remaining Shuttle launches, the initial mission that was assigned for MELFI, the Minus Eighty degrees Celsius Laboratory Freezer for ISS, has been significantly modified. While the design was made for a MELFI flying 15 times over a period of 10 years with individual missions no longer than 2 years, present scenario requires to have MELFI in orbit up to 7 years. Extending the MELFI on orbit life from two to seven years has required staggered assessments, each of them aiming at preserving as much as possible the existing design. The potential life limited items are evaluated. On orbit maintenance will be extended for a longer period and maintenance activities foreseen initially to be done on ground between flights will be adapted for orbit. Degraded modes are evaluated so that MELFI ensures its mission at the end of the life even with some off-nominal conditions.

For a planetary base, a reliable life support system including food and water supply, gas generation and waste management is a condition sine qua non. While for a short-term period the life support system may be an open loop, i.e. water, gases and food provided from the Earth, for long-term missions the system has to become more and more regenerative. Advanced life support systems with biological regenerative processes have been studied for many years and the processes within the different compartments are rather complete and known to a certain extent. The knowledge of the associated interfaces, the management of the input and output phases: liquid, solid, gas, between compartments, has been limited. Nowadays, it is well accepted that the management of these phases induces generic problems like capture, separation, transfer, mixing, and buffering. A first ESA study on these subjects started mid 2003.

Membrane gas absorption and desorption (MGA/MGD) for the removal of CO2 in manned spacecraft or other enclosed environment is subject of study by Stork and TNO for many years. The system is based on the combination of membrane separation and gas absorption. Advantage of this technology is that the system not only can be used to remove the carbon dioxide but also to control the relative humidity and temperature. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. From the start in 1995, the Crew Transfer Vehicle is used as a basis for the design (1,2). Compared to the planned air conditioning system, consisting of a condensing heat exchanger, LiOH cartridges and a water evaporator assembly, MGA/MGD shows advantage in volume, mass and power consumption. The absorption liquid circulates through the spacecraft thermal control loop, replacing the coolant water.

Two ESA facilities will be available for plant research and other biological experiments on the International Space Station: the European Modular Cultivation System (EMCS) in the US “Destiny” Module and BIOLAB in the European “Columbus” Laboratory. Both facilities use standard experiment containers, mounted on centrifuges and connected to life support systems, allowing telescience-controlled acceleration studies (0.001×g up to 2.0×g) and continuation of microgravity research on protoplasts, callus cultures, algae, fungi and seedlings, as earlier flown on Biorack, and new experiments with larger specimens of fungi, mosses and vascular plants.

Temperature and humidity control are vital functions of an environmental control and life support system in a manned spacecraft. A MCHX Technology Demonstrator has been developed using hollow fiber membranes to remove heat and water vapor from the cabin air. The functional principle of the MCHX is based on micro porous hydrophobic hollow fiber membranes. Heat and water vapor are transferred through the membrane to the cooling the water. The water vapor will condense at the cooling water side. The technique promises a good alternative for the conventional noisy and power-consuming rotary condensate separator. This paper describes the MCHX development work including the rational for its concept, the module design and its performance data as a result of numerical predictions and a test campaign. The MCHX performance requirements are linked to those of the Columbus Laboratory, the European contribution to the International Space Station (ISS).