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Technical Paper

A Comprehensive Training Approach for Automotive Cybersecurity Engineering

2024-04-09
2024-01-2800
Cybersecurity assumes a major role in the context of the automotive domain, where both existing and forthcoming regulations are heightening the need for robust security engineering. A significant milestone in advancing cybersecurity within the automotive industry is the release of the first international standard for automotive cybersecurity ISO/SAE 21434:2021 ‘Road Vehicles — Cybersecurity Engineering’. A recently published type approval regulation for automotive cybersecurity (UN R155) is also tailored for member countries of the UNECE WP.29 alliance. Thus, the challenges for embedded automotive systems engineers are increasing while frameworks, tools and shared concepts for cybersecurity engineering and training are scarce.
Technical Paper

A New Approach to an Adaptive and Predictive Operation Strategy for PHEVs

2015-04-14
2015-01-1222
These days a new generation of hybrid electric vehicles (HEV) are penetrating the global vehicle market - the plug-in hybrid electric vehicles (PHEVs). Compared to conventional HEVs, PHEVs have additional significant potential. They are able to improve fuel efficiency and reduce local emissions due to higher battery capacities, and they can be recharged from external outlets. Energy management has a major impact on the PHEVs performance. In this publication, an innovative operation strategy for PHEVs is presented. This is due to the fact that both increasing fuel efficiency and enhancing the vehicle's longitudinal performance requires a fine balance between the consumption of fossil and electric energy. The new operation strategy combines advanced predictive and adaptive algorithms. In contrast to the charge-sustaining strategy of HEVs, the charge-depleting mode for PHEVs is more appropriate.
Technical Paper

A holistic Development Method Based on AVL FRISC as Enabler for CO2 Reduction with Focus on Low Viscosity Oils

2020-04-14
2020-01-1060
To achieve future fleet CO2 emission targets, all powertrain types, including those with internal combustion engines, need to achieve higher efficiency. Next to others the reduction of friction is one contributor to increase powertrain efficiency. The piston bore interface (PBI) accounts for up to 50 % of the total engine friction losses [1]. Optimizations in this area combined with the use of low viscosity oil, which can reduce the friction of further engine sub-systems, will therefore have a high positive impact. To assess the friction of the PBI whilst considering cross effects of other relevant parameters for mechanical function (e.g. blow-by & wear) and emissions (e.g. oil consumption) AVL has established a holistic development method based around the AVL FRISC (FRIction Single Cylinder) engine with a floating liner measurement concept.
Journal Article

Advanced Knock Detection for Diesel/Natural Gas Engine Operation

2016-04-05
2016-01-0785
As emission limits become increasingly stringent and the price of gaseous fuels decreases, more emphasis is being placed on promoting gas engines. In the field of large engines for power generation, dual fuel combustion concepts that run on diesel/natural gas are particularly attractive. Knock in diesel/natural gas dual fuel engines is a well known yet not fully understood complex phenomenon that requires consideration in any attempt to increase load and efficiency. Thus combustion concept development requires a reliable yet robust methodology for detecting knock in order to ensure knock-free engine operation. Operating parameters such as rail pressure, start of injection and amount of diesel injected are the factors that influence oscillations in the in-cylinder pressure trace after the start of combustion. Oscillations in the pre-mixed combustion phase, or ringing, are caused by the rapid conversion of large parts of the injected diesel.
Technical Paper

Analysis of Conventional Motorcycles with the Focus on Hybridization

2016-11-08
2016-32-0031
The release of the “Regulation No. 168/2013” for the approval and market surveillance of two- or three-wheel motorcycles and quadricycles of the European Union started a new challenge for the motorcycle industry. One goal of the European Union is to achieve emission parity between passenger cars (EURO 6) and motorcycles (EURO 5) in 2020. The hybridization of motorcycle powertrains is one way to achieve these strict legislation limits. In the automotive sector, hybridization is well investigated and has already shown improvements of fuel consumption, efficiency and emission behavior. Equally, motorcycle applications have a high potential to improve efficiency and to meet customer needs as fun to drive as well. This paper describes a methodical approach to analyze conventional motorcycles regarding the energy and power demand for different driving cycles and driving conditions. Therefore, a dynamic or forward vehicle simulation within MATLAB Simulink is used.
Technical Paper

Analysis of a Prechamber Ignited HPDI Gas Combustion Concept

2020-04-14
2020-01-0824
High-pressure direct injection (HPDI) of natural gas into the combustion chamber enables a non-premixed combustion regime known from diesel engines. Since knocking combustion cannot occur with this combustion process, an increase in the compression ratio and thus efficiency is possible. Due to the high injection pressures required, this concept is ideally suited to applications where liquefied natural gas (LNG) is available. In marine applications, the bunkering of and operation with LNG is state-of-the-art. Existing HPDI gas combustion concepts typically use a small amount of diesel fuel for ignition, which is injected late in the compression stroke. The diesel fuel ignites due to the high temperature of the cylinder charge. The subsequently injected gas ignites at the diesel flame. The HPDI gas combustion concept presented in this paper is of a monovalent type, meaning that no fuel other than natural gas is used.
Technical Paper

Application and Validation of the 3D CFD Method for a Hydrogen Fueled IC Engine with Internal Mixture Formation

2006-04-03
2006-01-0448
Hydrogen is seen as a promising energy carrier for a future mobility scenario. Applied as fuel in IC engines with internal mixture formation, hydrogen opens up new vistas for the layout of the combustion system. The 3D CFD simulation of internal mixture formation as well as combustion helps to understand the complex in-cylinder processes and provides a powerful tool to optimize the engine's working cycle. The performance of standard simulation models for mixture formation as well as the performance of a user-defined combustion model applied in a commercial CFD-code is discussed within this article. The 3D CFD simulations are validated with measurements obtained from a thermodynamic and from an optical research engine respectively.
Technical Paper

Application of Electrically Driven Coolant Pumps on a Heavy-Duty Diesel Engine

2019-01-15
2019-01-0074
A reduction in CO2 emissions and consequently fuel consumption is essential in the context of future greenhouse gas limits. With respect to the thermodynamic loss analysis of an internal combustion engine, a gap between the net indicated thermal efficiency and the brake thermal efficiency is recognizable. This share is caused by friction losses, which are the focus of this research project. The parasitic loss reduction potential by replacing the mechanical water pump with an electric coolant pump is discussed in the course of this work. This is not a novel approach in light duty vehicles, whereas in commercial vehicles a rigid drive of all auxiliaries is standard. Taking into account an implementation of a 48-V power system in the short or medium term, an electrification of auxiliary components becomes feasible. The application of electric coolant pumps on an Euro VI certified 6-cylinder in-line heavy-duty diesel engine regarding fuel economy was thus performed.
Technical Paper

Artificial Neural Network Based Predictive Real Drive Emission and Fuel Economy Simulation of Motorcycles

2018-10-30
2018-32-0030
As the number of different engine and vehicle concepts for powered-two wheelers is very high and will even rise with hybridization, the simulation of emissions and fuel consumption is indispensable for further development towards more environmentally friendly mobility. In this work, an adaptive artificial neural network based predictive model for emission and fuel consumption simulation of motorcycles operated in real world conditions is presented. The model is developed in Matlab and Simulink and is integrated into a longitudinal vehicle dynamic simulation whereby it is possible to simulate various and not yet measured test cycles. Subsequently, it is possible to predict real drive emissions RDE and on-road fuel consumption by a minimum of previous measurement effort.
Technical Paper

CFD Study of Spray Design for a GDI High Performance 2-Stroke Engine

2010-09-28
2010-32-0014
The advantages of 2-stroke engines, high power and low weight, are in conflict with their disadvantages, high emissions and bad fuel economy. As these disadvantages are caused by the scavenging process, a reason for the problem can be analyzed by using three dimensional computational fluid dynamics simulation (3D CFD simulation). The scavenging losses can be dramatically reduced with a high pressure fuel injection strategy. The purpose of this strategy is to prevent a fuel concentration in the incoming charge and to reduce the fuel concentration inside the exhaust system. These advantages can only be successfully exploited with the application of an optimal injection strategy. This paper covers a spray study for a gasoline direct injection (GDI) high performance 2-stroke engine using the commercial CFD Code Fluent.
Technical Paper

Challenges and Solutions for Range Extenders - From Concept Considerations to Practical Experiences

2011-06-09
2011-37-0019
For a broad acceptance of electric vehicles, the trade-off between all electric range and battery cost respectively weight represents the most important challenge. The all electric range obtained under real world conditions most often deviates significantly from the nominal value which is measured under idealized conditions. Under extreme conditions - slow traffic and demanding requirements for cabin heating or cooling - the electrical range might become less a question of spatial distance but even more of total operation time. Whereas with conventional powertrain, high flexibility of the total driving range can be obtained without sacrificing cost, with a pure battery vehicle this results in extreme high cost and weight of the energy storage. Therefore the difference between the typical daily driving range (e.g. in Germany 80-90% is below 50 km) and the minimum total range requested by most customers for acceptance of battery vehicles (200- 250 km), becomes essential.
Journal Article

Different Speed Limiting Strategies for 50cm3 Two-Wheelers and Their Impacts on Exhaust Emissions and Fuel Economy

2011-11-08
2011-32-0587
Usually the power output of 50 cm₃ two wheelers is higher than necessary to reach the maximum permitted vehicle speed, making engine power restriction necessary. This publication deals with different power restriction strategies for four-stroke engines and their effect on exhaust emissions. Alternative power limitation strategies like EGR and leaning were investigated and compared with the common method of spark advance reduction to show the optimization potential for this certain engine operation conditions. From these tests, a substantial set of data showing the pros and cons in terms of emissions, combustion stability and fuel economy could be derived for each speed limiting technique.
Journal Article

Evaporation and Cold Start Behavior of Bio-Fuels in Non-Automotive Applications

2016-11-08
2016-32-0034
Worldwide increasing energy consumption, decreasing energy resources and continuous restriction of emission legislation cause a rethinking in the development of internal combustion engines and fuels. Alternative renewable fuels, so called bio-fuels, have the potential to contribute to environmentally friendly propulsion systems. This study concentrates on the usage of alcohol fuels like ethanol, methanol and butanol in non-automotive high power engines, handheld power tools and garden equipment with the focus on mixture formation and cold start capability. Although bio-fuels have been investigated intensely for the use in automotive applications yet, the different propulsion systems and operation scenarios of nonautomotive applications raise the need for specific research. A zero dimensional vaporization model has been set up to calculate the connections between physical properties and mixture formation.
Journal Article

Experimental Optimization of a Small Bore Natural Gas-Diesel Dual Fuel Engine with Direct Fuel Injection

2016-04-05
2016-01-0783
Dual fuel combustion processes, which burn varying ratios of natural gas and diesel, are an attempt to reach high efficiencies similar to diesel engines while exploiting the CO2 savings potential of natural gas. As shown in earlier studies, the main challenge of this combustion process is the high emission of unburned hydrocarbons during low load operation. Many publications have focused on a layout which utilizes port injection of natural gas and a direct injection of diesel to initiate combustion. However, previous studies indicated that a sequential direct injection of both fuels is more promising. It enables charge stratification of natural gas and air, whereby a remarkable reduction of the unburned hydrocarbon emissions was observed. This work develops this approach further, utilizing a low pressure direct injection of natural gas.
Journal Article

Extension of the Lean Limit of Gasoline Engines Under Part Load by Using Hot Surface Assisted Spark Ignition (HSASI)

2022-01-09
2022-32-0051
Charge dilution by lean-burn is one way to increase the efficiency of spark ignition engines while reducing NOx emissions. This work focuses on increasing the flammability of lean mixtures inside a passive pre-chamber spark plug by elevating its temperature with the help of a controllable hot surface integrated into the pre-chamber. Thus, an extension of the lean limit under part load is aimed for. A pre-chamber spark plug prototype with an integrated, controllable glow plug was developed, called Hot Surface Assisted Spark Ignition (HSASI). Experimental investigations were conducted on a single-cylinder engine at the Karlsruhe University of Applied Sciences. Operating modes with an active glow plug (HSASI) and a non-active glow plug were compared. The lean limit for both operation modes were determined under part load. NOx, CO and THC emissions were measured for different air-fuel equivalence ratios λ. The lean limit is extended by more than 0.1 in λ at low loads with HSASI operation.
Technical Paper

H2-Direct Injection – A Highly Promising Combustion Concept

2005-04-11
2005-01-0108
Hydrogen is frequently cited as a future energy carrier. Hydrogen allows a further optimization of internal combustion engines, especially with direct injection. In order to assess various concepts, detailed thermodynamic analyses were carried out. Effects, which can be neglected with conventional fuels (e.g. losses due to injection during compression stroke) are considered. These basics as well as several results from test bed investigations are described within this article. Wall heat losses were found to have a major influence on overall efficiency and are thus investigated in detail, based on local surface temperature measurement. Finally, concepts that allow an increase in engine efficiency and lowest NOx emissions are demonstrated.
Technical Paper

How to Use PC-CRASH to Simulate Rollover Crashes

2004-03-08
2004-01-0341
Due to the increasing number of minivans and sport utility vehicles, rollovers have become more significant. As a result, various accident reconstruction programs have been developed to address this issue. To reconstruct rollover crashes, various requirements have to be fulfilled. These consist of: providing a simple method that is able to model three dimensional environments that often play a major role in rollovers. including suspension, tire and collision models must be provided. This is particularily important in the rollover initiation phase. including proper vehicle geometry and contact stiffness must be available. These are important for simulation of body contacts that affect the vehicle motion. This study focuses on one program, PC-CRASH. This program was developed to allow simulations of vehicle 3-dimensional movements before, during and after the impact. The study also discusses the physical background of the models, their capabilities as well as their limitations.
Technical Paper

Impacts of eFuels on Solid and Gaseous Emissions of Powersport Two-Wheelers

2023-10-24
2023-01-1838
As alternative to electrification or carbon free fuels such as hydrogen, CO2-neutral fuels have been researched aiming to decrease the impact of fossil energy sources on the environment. Despite the potential benefit of capturing CO2 emission after combustion for own fuel production, the so-called eFuels also benefit by using a green source of energy during their fabrication. Among all the possibilities for eFuels, alcohols, ethers (such as MTBE and ETBE) and alternative hydrocarbons have shown positive impacts regarding emission reduction and performance when compared to standard gasoline. Previously in [1] and [2], synthetic fuels and methanol blends were tested at steady state conditions in order to verify advantages and drawbacks relative to gasoline, for power-sport motorcycles.
Technical Paper

Influence of Ethanol and 2-Butanol Blended Fuels on Combustion and Emissions in a Small Displacement Two Stroke Engine

2018-10-30
2018-32-0044
Small displacement two-stroke engines are cheap and low-maintenance propulsion systems and commonly used in scooters, recreation vehicles and handheld power-tools. The restriction by emission legislation and the increasing environmental awareness of end users as well as decreasing energy resources cause a rethinking in the development of propulsion systems and fuels in these fields. Despite recent improvements of electric powertrains, two stroke engines are the challenged propulsion system in high performance handheld power tools at the moment. The reasons are the extraordinary high power to weight ratio of two-stroke engines, the high energy density of liquid fuels and the reliability of the product with respect to extreme ambient conditions. Nevertheless, further improvements on emissions and fuel consumption of small displacement two-stroke engines can be realized.
Technical Paper

Insides to Trustworthy AI-Based Embedded Systems

2024-04-09
2024-01-2014
In an era characterized by the rapid proliferation and advancement of AI-based technologies across various domains, the spotlight is placed on the integration of these technologies into trustworthy autonomous systems. The integration into embedded systems necessitates a heightened focus on dependability. This paper combines the findings from the TEACHING project, which delves into the foundations of humanistic AI concepts, with insights derived from an expert workshop in the field of dependability engineering. We establish the body of knowledge and key findings deliberated upon during an expert workshop held at an international conference focused on computer safety, reliability and security. The dialogue makes it evident that despite advancements, the assurance of dependability in AI-driven systems remains an unresolved challenge, lacking a one-size-fits-all solution.
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