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Technical Paper

A Preview Type-2 Fuzzy Controller Design for the Semi-active Suspension to Improve Adhesion Characteristics during Braking and Handling

2021-06-28
2021-01-5069
A full vehicle of a preview control semi-active suspension system based on an interval type-2 fuzzy controller design using a magnetorheological (MR) damper to improve ride comfort is investigated in this paper. It is integrated with the force distribution system to obtain the optimal rate of road adhesion during braking and handling. The nonlinear suspension model is derived by considering vertical, pitch, and roll motions. The preview interval type-2 fuzzy technique is designed as a system controller, and it is attached with a Signum function method as a damper controller to turn on the voltage for the MR damper. This voltage is adjusted for each wheel based on the external excitation generated by road roughness in order to enhance ride comfort. To describe the effectiveness and adaptable responses of the preview controlled semi-active system, the performance is compared with both the passive and MR passive suspension systems during time and frequency domains.
Technical Paper

An Investigation Study of the Thermomechanical Loading on the Piston of a Diesel Engine with Design Improvements

2020-10-22
2020-01-5098
The latest developments in the engine’s design aim to maximize the power output, downsize the engine, and minimize the fuel consumption. This paper investigates the thermomechanical loads on the piston of a turbocharged diesel engine. The main emphasis is the effect of increasing the boosting pressure on the piston loading until the possible maximum engine power is achieved. Also, it proposes the modification of the piston design in order to increase the durability for more power loading and decrease the total mass. The temperature distribution on the piston body, the corresponding thermomechanical deformations, the stress distribution, and the safety factor is excessively calculated. Finite element methods (ANSYS workbench) is used to analyze the thermomechanical loads applied to a three-dimensional model. The study is applied to the piston of a 300 hp diesel engine (base case) in order to increase the engine power by 17% (upgraded one).
Journal Article

Analysis of Vehicle Lateral Dynamics due to Variable Wind Gusts

2014-09-30
2014-01-2449
This study presents a practical theoretical method to judge the aerodynamic response of buses in the early design stage based on both aerodynamic and design parameters. A constant longitudinal velocity 2-DOF vehicle lateral dynamics model is used to investigate the lateral response of a bus under nine different wind gusts excitations. An appropriate 3-D CFD simulation model of the bus shape results is integrated with carefully chosen design parameters data of a real bus chassis and body to obtain vehicle lateral dynamic response to the prescribed excitations. Vehicle model validity is carried out then, the 2-DOF vehicle lateral dynamics model has been executed in MATLAB Simulink environment with the selected data. Simulation represents the vehicle in a straight ahead path then entered a gusting wind section of the track with a fixed steering wheel. Vehicle response includes lateral deviation (LD), lateral acceleration (LA), yaw angle (YA) and yaw rate (YR).
Journal Article

Application of Nonparametric Magnetorheological Damper Model in Vehicle Semi-active Suspension System

2012-04-16
2012-01-0977
Nonparametric models do not require any assumptions on the underlying input/output relationship of the system being modeled so that they are highly useful for studying and modeling the nonlinear behaviour of Magnetorheological (MR) fluid dampers. However, the application of these models in semi-active suspension is very rare and most theoretical works available on this topic address the application of parametric models (e.g. Modified Bouc-Wen model). In this paper, a nonparametric MR damper model based on the Restoring Force Surface technique is applied in vehicle semi-active suspension system. It consists of a three dimensional interpolation using Chebyshev orthogonal polynomial functions to simulate the MR damper force as a function of the displacement, velocity and input voltage. Also, a damper controller based on a Signum function method is proposed, for the first time, for use in conjunction with the system controller of a semi-active vehicle suspension.
Technical Paper

Application of a Preview Control with an MR Damper Model Using Genetic Algorithm in Semi-Active Automobile Suspension

2019-02-05
2019-01-5006
A non-linear mathematical model of a semi-active (2DOF) vehicle suspension using a magnetorheological (MR) damper with information concerning the road profile ahead of the vehicle is proposed in this paper. The semi-active vibration control system using an MR damper consists of two nested controllers: a system controller and a damper controller. The fuzzy logic technique is used to design the system controller based on both the dynamic responses of the suspension and the Padé approximation algorithm method of a preview control to evaluate the desired damping force. In addition, look-ahead preview of the excitations resulting from road irregularities is used to quickly mitigate the effect of the control system time delay on the damper response.
Technical Paper

Controller Design for Path Tracking of Autonomous Vehicle Incorporating Four-Wheel Steering System

2022-03-29
2022-01-0299
This research aims to model and assess autonomous vehicle controller while including a four-wheel steering and longitudinal speed control. Such a modeling process simulates human driver behavior with consideration of real vehicle dynamics’ characteristics during standard maneuvers. However, a four-wheel steering control improves vehicle stability and maneuverability as well. A three-degree of freedom bicycle model, lateral deviation, yaw angle, and longitudinal speed is constructed to describe vehicle dynamics’ behavior. Moreover, a comprehensive traction model is implemented which includes an engine, automatic transmission, and non-linear magic formula tire model for simulation of vehicle longitudinal dynamics. A combination of proportional integral derivative (PID) longitudinal controller and fuzzy lateral controller are implemented simultaneously to track the desired vehicle path while minimizing lateral deviation and yaw angle errors.
Technical Paper

Effect of Semi-active Suspension Controller Design Using Magnetorheological Fluid Damper on Vehicle Traction Performance

2020-10-30
2020-01-5101
In order to achieve the high capability of the ride comfort and regulating the tire slip ratio, a preview of a nonlinear semi-active vibration control suspension system using a magnetorheological (MR) fluid damper is integrated with traction control in this paper. A controlled semi-active suspension system, which consists of the system controller and damper controller, was used to develop ride comfort, while the traction controller is utilized to reduce a generated slip between the vehicle speed and rotational rate of the tire. Both Fractional-Order Filtered Proportional-Integral-Derivative (P¯IλDμ) and Fuzzy Logic connected either series or parallel with P¯IλDμ are designed as various methodologies of a system controller to generate optimal tracking of the desired damping force. The signum function method is modified as a damper controller to calculate an applied input voltage to the MR damper coil based on both preview signals and the desired damping force tracking.
Technical Paper

Enhancement of Semi-active Vehicle Suspension System Performance Using Magnetorheological Damper

2022-03-11
2022-01-5018
Vehicle suspension is considered a vital system of modern automotive and necessary to offer an adequate level of ride comfort and roadholding. In the present paper, a fuzzy-based sliding surface (FBSS) controller is designed, as a system controller for the first time, for a semi-active vehicle suspension using a magnetorheological (MR) damper in order to minimize the transmitted unwanted vibrations to the passengers. Therefore, an ideal reference skyhook model is employed to construct the sliding surface, which is the input of fuzzy logic. MR damper is a semi-active device and is controlled indirectly using an external voltage source. So a neural-based damper controller is used to compute the applied voltage to the magnet coil of the MR damper in series with the FBSS system controller. The proposed semi-active controlled quarter-vehicle suspension using an MR damper is solved numerically by Matlab.
Technical Paper

Evaluation of Semi-Active Vehicle Suspension System Performance Incorporating Magnetorheological Damper Using Optimized Feedback Controller Based on State-Derivative

2024-04-09
2024-01-2288
The purpose of this paper is to investigate the efficiency of a quarter car semi-active suspension system with the state-derivative feedback controller using the Bouc-Wen model for magneto-rheological fluids. The magnetorheological (MR) dampers are classified as adaptive devices because of their characteristics can be easily modified by applying a controlled voltage signal. Semi-active suspension with MR dampers combines the benefits of active and passive suspension systems. The dynamic system captures the basic performance of the suspension, including seat travel distance, body acceleration, passenger acceleration, suspension travel distance, dynamic tire deflection and damping force. With minimal reliance on the use of sensors, the investigation aims to improve ride comfort and vehicle stability. In this study, the state derivative feedback controller and Genetic algorithm (GA) is utilized to improve the performance of semi-active suspension system.
Technical Paper

Experimental Investigation and Hybrid Failure Analysis of Micro-Composite E-Springs for Vehicle Suspension Systems

2006-10-31
2006-01-3515
E-spring is a recent innovation in vehicle suspension springs. Its behavior and characteristics are investigated experimentally and verified numerically. The mechanical and frequency-response-based properties of E-springs are investigated experimentally at both of the structural and constitutional levels. Thermoplastic-based and thermoset-based fibrous composite structures of the E-springs are modified at micro-scale with various additives and consequently they are compared. The experimental results reveal that additives of micrometer-sized particles of mineral clay to an ISO-phthalic polyester resin of the composite E-spring can demonstrate distinguished characteristics. A hybrid approach of the inter-laminar shear stress and Tsai-Wu criteria is implemented in order to identify failure indices numerically at the utmost level of loading and verify the experimental results.
Technical Paper

Hybrid Shape Optimization and Failure Analysis of Laminated Fibrous Composite E-Springs for Vehicle Suspension

2006-10-31
2006-01-3586
A hybrid search optimization is presented in order to optimize hybrid laminated fibrous composite E-springs for vehicle suspension systems. This optimization is conducted with both of the geometrical configuration and laminate structure of the E-spring. A genetic algorithm along with a hill-climbing random-walk approach are used through a developed NURBS-based technique in order to conduct this optimization. A mathematical-modeling-based mid-ware technology is introduced in order to fully automate the optimization process through linking the run engines of mathematical modeling and finite element analysis from within the mathematical modeling engine. A hybrid approach of the inter-laminar shear stress and Tsai-Wu criteria is first implemented in order to identify failure indices of the resulting optimum shape and laminate structure.
Technical Paper

Identification of the Nonlinear Dynamic Behavior of Magnetorheological Fluid Dampers using Adaptive Neuro-Fuzzy Inference System

2023-04-11
2023-01-0123
Adaptive neuro-fuzzy inference system (ANFIS) technique has been developed and applied by numerous researchers as a very useful predictor for nonlinear systems. In this paper, non-parametric models have been investigated to predict the direct and inverse nonlinear dynamic behavior of magnetorheological (MR) fluid dampers using ANFIS technique to demonstrate more accurate and efficient models. The direct ANFIS model can be used to predict the damping force of the MR fluid damper and the inverse dynamic ANFIS model can be used to offer a suitable command voltage applied to the damper coil. The architectures and the learning details of the direct and inverse ANFIS models for MR fluid dampers are introduced and simulation results are discussed. The suggested ANFIS models are used to predict the damping force of the MR fluid damper accurately and precisely. Moreover, validation results for the ANFIS models are proposed and used to evaluate their performance.
Technical Paper

Interaction of Vehicle Ride Vibration Control with Lateral Stability Using Active Rear Wheel Steering

2009-04-20
2009-01-1042
In this work the effects of vehicle vertical vibrations on the tires/road cornering forces, and then consequently on vehicle lateral dynamics are studied. This is achieved through a ride model and a handling model linked together by a non-linear tire model. The ride model is a half vehicle with four degrees of freedom (bounce and pitch motions for vehicle body and two bounce motions for the two axles). The front and rear suspension are a hydro-pneumatic slow-active systems with 6 Hz cut-off frequency designed based on linear optimal control theory. Vehicle lateral dynamics is modeled as two degrees (yaw and lateral motions) incorporating a driver model. An optimal rear wheel steering control in addition to the front steering is considered in the vehicle model to represent a Four Wheel Steering (4WS) system. The tire non-linearity is represented by the Magic Formula tire model.
Technical Paper

Interval Lower Singleton Fuzzy Optimal Controller Design of Magnetorheological Seat Suspension Integrated with Semi-Active Vehicle Suspension System

2023-09-22
2023-01-5066
In this paper, semi-active MR main suspension system based on system controller design to minimize pitch motion linked with MR-controlled seat suspension by considering driver’s biodynamics is investigated. According to a fixed footprint tire model, the transmitted tire force is determined. The linear-quadratic Gaussian (LQG) system controller is able to enhance ride comfort by adjusting damping forces based on an evaluation of body vibration from the dynamic responses. The controlled damping forces are tracked by the signum function controllers to evaluate the supply voltages for the front and rear MR dampers. Based on the sprung mass acceleration level and its derivative as the inputs, the optimal type-2 (T-2) fuzzy seat system controller is designed to regulate the controlled seat MR damper force.
Technical Paper

Investigation of the Interaction between the Vehicle Vertical Vibration and Driveline Torsional Vibration Using A Hydro-Pneumatic Limited Bandwidth Active Suspension System

2021-04-06
2021-01-0700
1 Rear wheel drive vehicles have a long driveline using a propeller shaft with two universal joints. Consequently, in this design usage of universal joints within vehicle driveline is inevitable. However, the angularity of the driveshaft resulting from vertical oscillations of the rear axle causes many torsional and bending fluctuations of the driveline. Unfortunately, most of the previously published research work in this area assume the propeller inclination angle is constant under all operating conditions. As a matter of fact, this assumption is not accurate due to the vehicle body attitudes either in pitch or bounce motions. Where the vehicle vibration due to the suspension flexibility, either passive or active type, exists.
Technical Paper

Minimizing Power Consumption of Fully Active Vehicle Suspension System Using Combined Multi-Objective Particle Swarm Optimization

2019-07-16
2019-01-5077
This paper introduces an optimum design for a feedback controller of a fully active vehicle suspension system using the combined multi-objective particle swarm optimization (CMOPSO) in order to minimize the actuator power consumption while enhancing the ride comfort. The proposed CMOPSO algorithm aims to minimize both the vertical body acceleration and the actuator power consumption by searching about the optimum feedback controller gains. A mathematical model and the equations of motion of the quarter-car active suspension system are considered and simulated using Matlab/Simulink software. The proposed active suspension is compared with both active suspension system controlled using the linear quadratic regulator (LQR) and the passive suspension systems. Suspension performance is evaluated in time and frequency domains to verify the success of the proposed control technique.
Technical Paper

Modeling of Vehicle Drum Brake for Contact Analysis Using Ansys

2012-09-17
2012-01-1810
A non-contact analysis of a drum brake based on three-dimensional Finite Element analysis using Ansys is presented. The effect of drum-lining interface stiffness and line pressure on the interface contact is examined. The modal analysis of the vehicle drum brake is also studied to get the natural frequency and instability of the drum. It is shown that the unsymmetric modal analysis is efficient enough to solve this linear problem after transforming the non-linear behaviour of the contact between the drum and the lining to a linear behavior. A linear element which is used in the modal analysis is transferred to non-linear elements which are Targe170 and Conta173 that represent the drum and lining to study the contact analysis. The contact analysis problems are highly non-linear and require significant computer resources to solve it, however, the contact problem give two significant difficulties.
Technical Paper

New Suspension Design for Heavy Duty Trucks: Dynamic Considerations

2000-12-04
2000-01-3447
It is well known that the excessive levels of vibration in heavy vehicles negatively affect driver comfortability, cargo safety and road condition. The current challenge in the field of suspension design for heavy vehicles is to optimize the suspension dynamic parameters to improve such requirements. Almost all of the previous work in this field is based on applying the mathematical optimization considering active or passive suspension systems to obtain the optimal dynamic parameters. In this work a new passive suspension systems for heavy trucks is suggested and compared with the conventional passive suspension systems. The new systems rely on transferring the vertical motion, (vibration), into horizontal motion through a bell-crank mechanism to be taken by a horizontal passive suspension system. The system dynamic parameters like body acceleration, suspension travel and dynamic tire load are calculated assuming random excitation due to road irregularities.
Technical Paper

On The Integration of Actively Controlled Longitudinal/Lateral Dynamics Chassis Systems

2014-04-01
2014-01-0864
Integral Control strategy for vehicle chassis systems had been of great interest for vehicle designers in the last decade. This paper represents the interaction of longitudinal control and lateral control. In other words the traction control system and handling control system. Definitely, tire properties are playing a vital role in such interaction as it is responsible for the generated forces in both directions. A seven degrees of freedom half vehicle model is derived and used to investigate this interaction. The vehicle body is represented as a rigid body with three degrees of freedom, lateral and longitudinal, and yaw motions. The other four degrees are the two rotation motion of the front wheel and the rear wheel. This two motions for each wheel are spin motion and the steering motion. The traction controller is designed to modulate engine torque through adjusting the throttle angle of the engine upon utilized adhesion condition at the driving road wheels.
Technical Paper

On the Analysis of Drum Brake Squeal Using Finite Element Methods Technique

2006-10-31
2006-01-3467
Many basic studies were conducted to discover the main reason for squeal occurrence in both disc and drum brake systems. As, it is well-known that the squealed brake system is more effective than the non-squealed brake system and it is also a common discomfort. So, cancellation of the squeal is not preferable, however, elimination of the brake squeal is a favorable. An approach to study the drum brake squeal is presented based mainly on the Finite Element Method (FEM) representation. The brake system model is based also on the model information extracted from finite element models for individual brake components. This finite element method (FEM) was used to predict the mode shape and natural frequency of the brake system after appropriate verification of FEM.
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