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Advanced crash-impact protective equipment and techniques which have application to crew and passenger crash safety in jet transport aircraft have been evaluated. Thirty-two state-of-the-art concepts have been analyzed from a systems engineering viewpoint with respect to several engineering, psychological, and medical disciplines. In order to provide a framework to determine the function level of each concept, an event-oriented flow chart of the crash and escape event has been prepared. The 17 events occurring during a crash are included, beginning with system installation and concluding with emergency evacuation of a disabled aircraft. Performance with respect to the events on the flow chart are rated in terms of hazards of system use, maintainability, reliability, human factors, and other technological considerations.

A study of the biomechanical factors concerned with the design of side structures and doors for crashworthiness has been made. Questions regarding optimum stiffness, location of reinforcing members, effect of armrests, and padding have been answered within the framework of injury criteria models. Results of animal studies, cadaver studies, and anthropometric dummies have been combined to produce injury criteria for lateral impacts to the head, thorax, and abdomen. Impacts were applied utilizing a specially designed “air gun” in a laboratory environment emphasizing reproducibility and control. Full-scale crash simulations were performed on an impact sled to verify the results of the more specialized tests and analyses. Scaled models of current production doors were used in the animal series. Scaling relationships for various species of animals have been developed and extrapolated to man. Significant differences in right and left side tolerances to impact were noted and detailed.