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To achieve high thermal-to-electric energy conversion efficiency, it is desirable to operate thermoelectric generator devices over large temperature gradients and also to maximize the thermoelectric performance of the materials used to build the devices. However, no single thermoelectric material is suitable for use over a very wide range of temperatures (~300-1000K). It is therefore necessary to use different materials in each temperature range where they possess optimum performance. This can be achieved in two ways: 1) multistage thermoelectric generators where each stage operates over a fixed temperature difference and is electrically insulated but thermally in contact with the other stages 2) segmented generators where the p- and n-legs are formed of different segments joined in series. The concept of integrating new thermoelectric materials developed at the Jet Propulsion Laboratory into a segmented thermoelectric unicouple has been introduced in earlier publications.

The Cassini spacecraft, NASA's mission to investigate the Saturn system, has undergone a system-level thermal balance test program to permit verification of the engineering subsystem thermal designs in the simulated worst-case environments. Additionally, other objectives such as functional checkouts, collection of thermal data for analytical model adjustment, vacuum drying of propellant tanks, and flight temperature transducer verification were also completed. In the interest of cost and schedule, transient off-Sunpoint conditions were not tested. The testing demonstrated that the required system resources such as heater power and radiator area were adequate for all engineering subsystems. The only changes required from the results were related to the operation of some of the subsystems. In the instance of the thruster cluster assemblies, allowable flight temperature limits were exceeded for the assumed operational environment.

The Cassini spacecraft, NASA's mission to investigate the Saturn system, has undergone an extensive thermal development test program to characterize subsystem thermal control designs. In the interest of cost and schedule, not every subsystem was subjected to thermal development testing. The majority of the testing demonstrated that the required system resources such as heater power were adequate. In the instances of the stowed magnetometer boom canister, the sun sensor head assembly, the Huygens Probe receiver front-end, the thruster cluster assembly, and radar science instrument, unexpected thermal design inadequacies were uncovered, but these problems were solved without a significant impact to system resources or thermal design robustness. Additionally, a self-regulating non-electrical heater, a radiant energy transport method, and a reverse louver were successfully demonstrated.

A novel containerization technique that satisfies Planetary Protection Category V requirements has been developed and demonstrated on the mock-up of the Mars Sample Return Container. The proposed approach uses explosive welding with a sacrificial layer and cut-through-the-seam techniques. The technology produces a container that is free from Martian contaminants on an atomic level. The containerization technique can be used on any celestial body that may support life. A major advantage of the proposed technology is the possibility of very fast (less than an hour) verification of both containment and cleanliness with typical metallurgical laboratory equipment. No separate biological verification is required. In addition to Category V requirements, the proposed container presents a surface that is clean from any, even non-viable organisms, and any molecular fragments of biological origin that are unique to Mars or any other celestial body other than Earth.

Combining the quasi-static loads, workmanship verification, and model validation tests of aerospace hardware into a single vibration test sequence can considerably reduce schedule and cost. The enabling factor in the implementation of the combined dynamic testing approach is the measurement of the dynamic forces exerted on the test item by the shaker. The dynamic testing of the QuikSCAT spacecraft is discussed as an example of a successful combined loads, workmanship, and model validation test program.

This paper entails the design and development of a NASA testing system used to simulate wheel operation in a lunar environment under different loading conditions. The test system was developed to test the design of advanced nonpneumatic wheels to be used on the NASA All-Terrain Hex-Legged Extra-Terrestrial Explorer (ATHLETE). The ATHLETE, allowing for easy maneuverability around the lunar surface, provides the capability for many research and exploration opportunities on the lunar surface that were not previously possible. Each leg, having six degrees of freedom, allows the ATHLETE to accomplish many tasks not available on other extra-terrestrial exploration platforms. The robotic vehicle is expected to last longer than previous lunar rovers.

“Today's electronic components rely on principles of physics and science with no manufacturing precedence and little data on long term stability and reliability.” [1] Yet many are counting on their reliable performance years if not decades into the future, sometimes after being literally abandoned in barns or stored neatly in tightly sealed bags. What makes sense? To toss everything away, or use it as is and hope for the best? Surely there must be a middle ground! With an unprecedented number of missions in its future and an ever-tightening budget, NASA faces the daunting task of doing more with less. One proven way for a project to save money is to use already screened and qualified devices from the spares of its predecessors. But what is the risk in doing so? How can a project reliably count on the value of spare devices if the risk of using them is not, in itself, defined?

The effect of changes in the carrier concentration and mobility for heavily doped n-type SiGe on the electrical power factor has been investigated. It has been shown that power factors of 37-40 μV/cm-K2 can be achieved with carrier concentrations of 2.0 - 2.5 × 1020 cm-3 and mobilities of 38-40 cm2/V-sec. Many samples with suitable carrier concentration do not have high mobilities and some rationale for this behavior is presented. Initial results are presented on fabrication of n-type samples from ultra-fine powders. The emphasis in this work is to achieve thermal conductivity reductions by adding inert particles to scatter mid-frequency phonons.

The Mars Pathfinder spacecraft which will be launched in December 1996 features an active cooling system for controlling the temperature of the spacecraft. This will be the first time that such a mechanical pump cooling system is used on an interplanetary or long duration flight (over two weeks) in space. The major element of the cooling system is the Integrated Pump Assembly (IPA). It uses centrifugal pumps to circulate liquid freon to transfer heat from spacecraft electronics to an external radiator. The IPA consists of redundant pumps, motor control electronics, thermal control valves, check valves, and an accumulator. The design and flight implementation of this pump assembly were accomplished in less than two years. This paper describes the design, fabrication, assembly, and testing of the IPA.

Rovers will play a vital role in upcoming Mars missions by enabling science activities at a wide variety of locations even kilometers away from the landing site. On-going technology development efforts at the Jet Propulsion Laboratory include the Long Range Science Rover Task which is prototyping and demonstrating rover technology capable of traversing several kilometers over the Martian surface carrying out a wide variety of science activities. This paper discusses the operational requirements for Mars science rovers and a current prototype Mars rover called Rocky 7.

Although important efforts are actually devoted to improve Si-Ge materials, their thermoelectric energy conversion efficiency remains relatively low and the adimensional ZT value does not exceed 1. Higher values can be obtained by investigating new materials. A search for new high temperature thermoelectric materials identified a certain number of compounds between transition metals and bismuth, antimony and germanium as potential candidates. Results of the preliminary synthesis of samples by a variety of techniques (Bridgman, mechanical alloying…) are presented as well as some electrical measurements. Some compounds showed interesting properties and need to be investigated in more details.

One startling realization that's come from NASA's explorations of the satellites of Jupiter and Saturn is that the so-called “habitable zone” around our Sun may not be restricted to Earth's vicinity. The Galileo mission found conditions that might support life on two Jovian moons-Europa & Callisto. This raises the possibility of habitable zones elsewhere near the outer planets. Consideration of human missions beyond Mars, likely to occur sometime beyond the year 2040, exceeds the horizon of even the most advanced planning activities within NASA. During the next 25 to 30 years, robotic spacecraft are envisioned to explore several moons of outer planets, especially Europa and Titan. Since Callisto lies well outside Jupiter's radiation belt, and there is evidence of water ice there is a compelling rationale to send human explorers to that Jovian moon.

ChemCam is one of the 10 instrument suites on the Mars Science Laboratory, a martian rover being built by Jet Propulsion Laboratory, for the next NASA mission to Mars (MSL 2009). ChemCam is an instrument package consisting of two remote sensing instruments: a Laser-Induced Breakdown Spectrometer (LIBS) and a Remote Micro-Imager (RMI). LIBS provides elemental compositions of rocks and soils, while the RMI places the LIBS analyses in their geomorphologic context. Both instruments rely on an autofocus capability to precisely focus on the chosen target, located at distances from the rover comprised between 1 and 9 m for LIBS, and 2 m and infinity for RMI. ChemCam will help determine which samples, within the vicinity of the MSL rover, are of sufficient interest to use the contact and in-situ instruments for further characterization.