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Journal Article

Assessment of Ride Comfort and Braking Performance Using Energy-Harvesting Shock Absorber

2015-04-14
2015-01-0649
Conventional viscous shock absorbers, in parallel with suspension springs, passively dissipate the excitation energy from road irregularity into heat waste, to reduce the transferred vibration which causes the discomfort of passengers. Energy-harvesting shock absorbers, which have the potential of conversion of kinetic energy into electric power, have been proposed as semi-active suspension to achieve better balance between the energy consumption and suspension performance. Because of the high energy density of the rotary shock absorber, a rotational energy-harvesting shock absorber with mechanical motion rectifier (MMR) is used in this paper. This paper presents the assessment of vehicle dynamic performance with the proposed energy-harvesting shock absorber in braking process. Moreover, a PI controller is proposed to attenuate the negative effect due to the pitch motion.
Technical Paper

Calculation and Analysis of Stiffness of Taper-Leaf Spring with Variable Stiffness

2014-04-01
2014-01-0929
Aiming at the difficulty of sovling the stiffness calculation of taper-leaf spring with variable stiffness, a combined method was proposed, which combine superposition method and finite difference method. Then the calculation results of different differential segments were compared with experimental results. The compared results show that the proposed method is effective and simple. So it has some practical significance in designing the taper-leaf spring. In addition, based on the stiffness test of the taper-leaf spring, the proper adjustments to the correction factor of the single parabolic leaf spring stiffness formula was recommended(ξ =0.92-0.96).
Technical Paper

Chassis Tuning Study of a Commercial Vehicle

2015-03-10
2015-01-0016
This paper presents the study of chassis tuning of a commercial vehicle, which has a rear suspension with dual stage leaf spring assembly and a front suspension with double wishbone torsion bar. To balance the handling and ride performance of the vehicle, it is necessary to tune the key suspension parameters of the chassis including the dual stage stiffness of the leaf spring, the contact load of the leaf spring, the torsional rigidity of the torsion bar, the force curve of the front and rear dampers etc. The chassis tuning process of a physical commercial vehicle was first put forward. In the proposed flowchart, the kinematics and statics of front & rear suspensions were checked at the beginning of the tuning. Then the tire mechanical characteristics were tested by using a plate-type tire tester and the inertial parameters of the vehicle were indirectly measured. The K&C characteristics of front and rear suspensions were also tested and compared with the benchmark vehicle's.
Journal Article

Cooperative Optimization of Vehicle Ride Comfort and Handling Stability by Integrated Control Strategy

2012-04-16
2012-01-0247
Vehicle needs suspension and steering systems with different features to fit different driving conditions. In normal straight driving condition, soft suspension and heavy steering systems are needed to achieve better ride comfort and straight line driving stability; in turning conditions, hard suspension and lightweight steering systems are needed to get better handing stability. The semi-active suspension system with Magneto-Rheological dampers can improve the ride comfort and handling performance of vehicle. Electrical power steering system is developed rapidly due to its portable and flexible operations as well as stable steering performance.
Technical Paper

Coordinated Control of Continuously Variable Transmission Speed Ratio in Engine Starting-Up for Hybrid Electric Vehicle

2021-03-16
2021-01-5003
In order to improve the mode switching performance of parallel hybrid electric vehicles (PHEV) and make better use of the dynamics of the vehicle, this paper proposes a three-stage control method for the start-up mode of start-up, speed synchronization, and clutch slip based on the response characteristics of actual vehicle components and the complex working conditions of the actual road. In the speed synchronization phase, a coordinated control method of “engine speed active following + continuously variable transmission (CVT) speed ratio motor speed limiting” is proposed. The real vehicle test results show that the engine starting-up coordinated control method can significantly accelerate the speed synchronization and shorten the starting-up mode duration during the rapid acceleration, so that the vehicle’s power performance can be well played and the ride comfort can be effectively guaranteed.
Technical Paper

Damping Force Optimal Control Strategy for Semi-Active Suspension System

2024-04-09
2024-01-2286
Semi-active suspension system (SASS) could enhance the ride comfort of the vehicle across different operating conditions through adjusting damping characteristics. However, current SASS are often calibrated based on engineering experience when selecting parameters for its controller, which complicates the achievement of optimal performance and leads to a decline in ride comfort for the vehicle being controlled. Linear quadratic constrained optimal control is a crucial tool for enhancing the performance of semi-active suspensions. It considers various performance objectives, such as ride comfort, handling stability, and driving safety. This study presents a control strategy for determining optimal damping force in SASS to enhance driving comfort. First, we analyze the working principle of the SASS and construct a seven-degree-of-freedom model.
Technical Paper

Design and Control of Torque Feedback Device for Driving Simulator Based on MR Fluid and Coil Spring Structure

2018-04-03
2018-01-0689
Since steering wheel torque feedback is one of the crucial factors for drivers to gain road feel and ensure driving safety, it is especially important to simulate the steering torque feedback for a driving simulator. At present, steering wheel feedback torque is mainly simulated by an electric motor with gear transmission. The torque response is typically slow, which can result in drivers’ discomfort and poor driving maneuverability. This paper presents a novel torque feedback device with magnetorheological (MR) fluid and coil spring. A phase separation control method is also proposed to control its feedback torque, including spring and damping torques respectively. The spring torque is generated by coil spring, the angle of coil spring can be adjusted by controlling a brushless DC motor. The damping torque is generated by MR fluid, the damping coefficient of MR fluid can be adjusted by controlling the current of excitation coil.
Technical Paper

Energy Dissipation Characteristics Analysis of Automotive Vibration PID Control Based on Adaptive Differential Evolution Algorithm

2024-04-09
2024-01-2287
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.
Technical Paper

Modelling and Simulation of a Magnetorheological Fluid Damper with Multi-Accumulator during Mode Shifting

2019-04-02
2019-01-0856
In a monotube magnetorheological fluid damper (MRFD), there usually exists a compensation chamber with designated initial gas pressure. This enclosed compensation chamber works as an air spring to some degree to provide force to the working piston. In this work, in order to extend the external damping force range and improve the controlling efficiency, a structure of MRFD with three additional accumulators is proposed. These additional accumulators are connected to the atmosphere through an air pump and the compensation chamber with a barometric valve. The external damping force range thus can be rapidly adjusted through mode shifting with this configuration. A mathematical model of this damper with coupled effects between the air and the magnetorheological fluid (MRF) is developed. Comparing the bench tests results with some simulation outcomes, the simulation model of this MRFD is validated.
Technical Paper

Multi-Objective Adaptive Cruise Control via Deep Reinforcement Learning

2022-03-31
2022-01-7014
This work presents a multi-objective adaptive cruise control (ACC) system via deep reinforcement learning (DRL). During the control period, it quantitatively considers three indexes: tracking accuracy, riding comfort, and fuel economy. The system balances contradictions between different indexes to achieve the best overall control results. First, a hierarchical control architecture is utilized, where the upper level controller is synthesized under DRL framework to give out the vehicle desired acceleration. The lower level controller executes the command and compensates vehicle dynamics. Then, four state variables that can comprehensively determine the car-following states are selected for better convergence. Multi-objective reward function is quantitatively designed referring to the evaluation indexes, in which safety constraints are considered by adding violation penalty. Thereafter, the training environment which excludes the disturbance of preceding car acceleration is built.
Technical Paper

One Calculation Method of the Contact Load of a Two-Level Variable Stiffness Suspension

2015-03-10
2015-01-0042
This paper presented one calculation method of the contact load, which is the load acted on the spring at the moment when the second-level stiffness of the spring just begins to work. In the proposed method, the contact load calculation mainly based on the dynamic load of the unsprung mass and the road grades and the commonly driving speed were also considered. A semiempirical formula of the contact load was put forward. Then the contact load of the commercial bus's rear suspension was respectively calculated by using the proposed formula and traditional methods(geometric mean method and average load method) to compare each other and to verify the new method. Later, the spring samples were respectively manufactured based on the calculation results. At last, the validation tests were respectively performed in an automotive proving ground.
Technical Paper

Optimization of Suspension System of Self-Dumping Truck Using TOPSIS-based Taguchi Method Coupled with Entropy Measurement

2016-04-05
2016-01-1385
This study presents a hybrid optimization approach of TOPSIS-based Taguchi method and entropy measurement for the determination of the optimal suspension parameters to achieve an enhanced compromise among ride comfort, road friendliness which means the extent of damage exerted on the road by the vehicles, and handling stabilities of a self-dumping truck. Firstly, the full multi-body dynamic vehicle model is developed using software ADAMS/Car and the vehicle model is then validated through ride comfort road tests. The performance criterion for ride comfort evaluation is identified as root mean square (RMS) value of frequency weighted acceleration of cab floor, while the road damage coefficient is used for the evaluation of the road-friendliness of a whole vehicle. The lateral acceleration and roll angle of cab were defined as evaluation indices for handling stability performance.
Technical Paper

Optimization of Vehicle Ride Comfort and Handling Stability Based on TOPSIS Method

2015-04-14
2015-01-1348
A detailed multi-body dynamic model of a passenger car was modeled using ADAMS/Car and then checked by the ride comfort and handling stability test results in this paper. The performance criterion for ride comfort evaluation was defined as the overall weighted acceleration root mean square (RMS) value of car body floor, while the roll angle and lateral acceleration of car body were considered as evaluation indicators for handling stability performance. Simultaneously, spring stiffness and shock absorber damping coefficients of the front and rear suspensions were taken as the design variables (also called factors), which were considered at three levels. On this basis, a L9 orthogonal array was employed to perform the ride and handling simulations.
Technical Paper

Performance Simulation Research on Bus with Air Suspension

2002-11-18
2002-01-3093
Air spring has a variable stiffness characteristic, its vibration frequency is much lower than that of leaf spring and will not vary with load of vehicle. More and more air springs are applied on automobile suspension. A study on the automobile ride comfort, and the controllability and stability about the bus with air suspension is performed in the paper, which is based on multi-body system dynamics.
Journal Article

Prediction of Automotive Ride Performance Using Adaptive Neuro-Fuzzy Inference System and Fuzzy Clustering

2015-06-15
2015-01-2260
Artificial intelligence systems are highly accepted as a technology to offer an alternative way to tackle complex and non-linear problems. They can learn from data, and they are able to handle noisy and incomplete data. Once trained, they can perform prediction and generalization at high speed. The aim of the present study is to propose a novel approach utilizing the adaptive neuro-fuzzy inference system (ANFIS) and the fuzzy clustering method for automotive ride performance estimation. This study investigated the relationship between the automotive ride performance and relative parameters including speed, spring stiffness, damper coefficients, ratios of sprung and unsprung mass. A Takagi-Sugeno fuzzy inference system associated with artificial neuro network was employed. The C-mean fuzzy clustering method was used for grouping the data and identifying membership functions.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Parallel Mode

2024-04-09
2024-01-2714
In order to solve the problems of the shuffle caused by internal and external excitation and the difficulty in obtaining the real-time accurate engine torque during the parallel mode operation of hybrid electric vehicles, a dynamic coordination control strategy for suppressing the jitter of hybrid electric vehicles based on the closed-loop control of engine speed was proposed. The engine torque filtering control method based on the slope limit was adopted to limit the rate of change of the engine torque and reduce the impact caused by the sudden change of the engine torque; the engine speed closed-loop control method was used to take the motor speed which is easy to be measured accurately in real time as the feedback control variable, which solved the problem of the real-time accurate estimation of the engine torque online. In parallel mode, the motor torque accounts for a small proportion because the torque distribution method gives priority to the engine.
Technical Paper

Research on the Control Strategy of Electric Vehicle Active Suspension Based on Fuzzy Theory

2024-04-09
2024-01-2290
The performance of suspension system has a direct impact on the riding comfort and smoothness. For the traditional suspension can not effectively alleviate the impact of road surface and the poor anti-vibration performance, The dynamics model of vehicle suspension system is established, and the control model of vehicle four-degree-of-freedom active suspension is designed with fuzzy control strategy. On this basis, a comprehensive simulation model of the control model of vehicle active suspension coupled with road excitation is established. and the ride comfort of vehicles under different types of suspension are tested through Simulink. The simulation results show that compared with the passive suspension, the reduction of vehicle acceleration and dynamic deformation of the active suspension controlled by fuzzy PID can reach 33.76% and 22.45%. and the reduction of pitch Angle speed and dynamic load of the active suspension controlled by fuzzy PID can reach 16.18% and 10.72%.
Technical Paper

Road Feel Modeling and Return Control Strategy for Steer-by-Wire Systems

2024-04-09
2024-01-2316
The steer-by-wire (SBW) system, an integral component of the drive-by-wire chassis responsible for controlling the lateral motion of a vehicle, plays a pivotal role in enhancing vehicle safety. However, it poses a unique challenge concerning steering wheel return control, primarily due to its fundamental characteristic of severing the mechanical connection between the steering wheel and the turning wheel. This disconnect results in the inability to directly transmit the self-aligning torque to the steering wheel, giving rise to complications in ensuring a seamless return process. In order to realize precise control of steering wheel return, solving the problem of insufficient low-speed return and high-speed return overshoot of the steering wheel of the SBW system, this paper proposes a steering wheel active return control strategy for SBW system based on the backstepping control method.
Technical Paper

Road Rough Estimation for Autonomous Vehicle Based on Adaptive Unscented Kalman Filter Integrated with Minimum Model Error Criterion

2022-03-29
2022-01-0071
The accuracy of road input identifiaction for autonomous vehicles (AVs) system, especially in state-based AVs control for improving road handling and ride comfort, is a challenging task for the intelligent transport system. Due to the high fatality rate caused by inaccurate state-based control algorithm, how to precisely and effectively acquire road rough information and chose the reasonable road-based control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for AVs system, e.g., varying center of gravity (C.G.) of sprung mass, controllable suspension damping force or variable spring stiffness. To tackle the above mentioned, this paper develops a novel observer approach, which combines unscented Kalman filter (UKF) and Minimum Model Error (MME) theory, to optimize the estimation accuracy of the road rough for AVs system. A full-car nonlinear model and road profile model are first established.
Journal Article

Simulation Modeling on Dynamic Stiffness of Leaf Spring Based on Three-link Model

2017-03-28
2017-01-0421
The leaf spring has significant hysteresis characteristics due to the interleaf friction. The traditional three-link model could not simulate the hysteresis characteristics at all. According to the dynamic load test results one can find that the dynamic stiffness of leaf spring has a nonlinear relationship with the travel distance and the load frequency has a tiny influence on it. Based on the traditional three-link model, this paper proposed a simulation modeling method by introducing torsional friction on the revolute joints. The key parameters including torsional spring stiffness, friction torque preload, stiction transition velocity and max stiction deformation are optimized by combining the ADAMS and OPTIMUS. The comparison analysis between the simulation and test results of front and rear leaf springs have revealed that the maximum average errors are 4.84% and 6.41%, respectively.
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