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Technical Paper

A Hybrid Physical and Data-Driven Framework for Improving Tire Force Calculation Accuracy

2023-04-11
2023-01-0750
The accuracy of tire forces directly affects the vehicle dynamics model precision and determines the ability of the model to develop the simulation platform or design the control strategy. In the high slip angle, due to the complex interactions at tire-road interfaces, the forces generated by the tires are high nonlinearity and uncertainty, which pose issues in calculating tire force accurately. This paper presents a hybrid physical and data-driven tire force calculation framework, which can satisfy the high nonlinearity and uncertainty condition, improve the model accuracy and effectively leverage prior knowledge of physical laws. The parameter identification for the physical tire model and the data-based compensation for the unknown errors between the physical tire model and actual tire force data are contained in this framework. First, the parameters in the selected combined-slip Burckhardt tire model are identified by the nonlinear least square method with tire test data.
Technical Paper

A Survey of Vehicle Dynamics Models for Autonomous Driving

2024-04-09
2024-01-2325
Autonomous driving technology is more and more important nowadays, it has been changing the living style of our society. As for autonomous driving planning and control, vehicle dynamics has strong nonlinearity and uncertainty, so vehicle dynamics and control is one of the most challenging parts. At present, many kinds of specific vehicle dynamics models have been proposed, this review attempts to give an overview of the state of the art of vehicle dynamics models for autonomous driving. Firstly, this review starts from the simple geometric model, vehicle kinematics model, dynamic bicycle model, double-track vehicle model and multi degree of freedom (DOF) dynamics model, and discusses the specific use of these classical models for autonomous driving state estimation, trajectory prediction, motion planning, motion control and so on.
Technical Paper

Balanced Suspension Thrust Rod Fatigue Life Prediction

2016-09-27
2016-01-8044
In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.
Technical Paper

CATARC New Type Drivetrain NVH Test Facility

2019-04-02
2019-01-0788
A vehicle’s NVH performance has a significant impact on the user experience of the driver and passengers. About one-third of the vehicle complaints are related to NVH performance. As the core component of the vehicle, the drivetrain’s NVH characteristics have a significant impact on vehicle comfort. How to reliably and stably reproduce the specific condition of the whole vehicle through the test method, and obtain the highly consistent objective data for analyzing and improving the NVH characteristics of the drivetrain is of great significance in engineering. For this purpose, China Automotive Technology Research Center Co., Ltd. (CATARC) designed and built a new type drivetrain NVH test facility, which consists of five dynamometers, and can carry horizontal/vertical, front/rear drive or four-wheel drive structures including powertrain, transmission, and rear axle, or even a whole vehicle.
Technical Paper

Energy Dissipation Characteristics Analysis of Automotive Vibration PID Control Based on Adaptive Differential Evolution Algorithm

2024-04-09
2024-01-2287
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.
Journal Article

Fatigue Life Estimation of Front Subframe of a Passenger Car Based on Modal Stress Recovery Method

2015-04-14
2015-01-0547
In this paper, the dynamic stress of the front subframe of a passenger car was obtained using modal stress recovery method to estimate the fatigue life. A finite element model of the subframe was created and its accuracy was checked by modal test in a free hanging state. Furthermore, the whole vehicle rigid-flexible coupling model of the passenger car was built up while taking into account the flexibility of the subframe. Meanwhile, the road test data was used to verify the validity of the dynamic model. On this basis, the modal displacement time histories of the subframe were calculated by a dynamic simulation on virtual proving ground consisting of Belgian blocks, cobblestone road and washboard road. By combining the modal displacement time histories with modal stress tensors getting from normal mode analysis, the dynamic stress time histories of the subframe were obtained through modal stress recovery method.
Journal Article

Further Study of the Vehicle Rattle Noise with Consideration of the Impact Rates and Loudness

2020-04-14
2020-01-1261
With the prevalent trend of the pure electric vehicle, vehicle interior noise has been reduced significantly. However, other noises become prominent in the cabin. Especially, the BSR noise generated by friction between parts and the clearance between components become the elements of complaints directly affect the quality of vehicles. Currently, the BSR noises are subjectively evaluated by experts, and the noise samples are simply labeled as ‘qualified’ or ‘unqualified’. Therefore, it is necessary to develop an evaluation model to assess the BSR noise objectively. In this paper, we study the vehicle rattle noise intensively. Several types of rattle noise were recorded in a semi-anechoic room. The recorded signals were then processed in the LMS test lab. to extract the single impact segments. A pool of simulated signals with different impact rates (number of impacts per second) and various loudness was synthesized for analyzation.
Technical Paper

Impact Theory Based Total Cylinder Sampling System and its Application

2008-06-23
2008-01-1795
A novel non-destroy repeatable-use impact theory based total cylinder sampling system has been established. This system is mainly composed of a knocking body and a sampling valve. The knocking body impacts the sampling valve with certain velocity resulting in huge force to open the sampling valve and most of the in-cylinder gas has been dumped to one sampling bag for after-treatment. The feasibility and sampling response characteristics of this impact theory based total cylinder sampling system were investigated by engine bench testing. Within 0 to 35°CA ATDC (Crank Angle After Top Dead Center) sample timing 50 percent to 80 percent of in-cylinder mass would be sampled, which was a little less compared with the traditional system. The half decay period of pressure drop was 10 to 20 degrees crank angle within 0 to 60°CA ATDC sample timing, which was about 2-3 times of the traditional system.
Technical Paper

Improving Light Bus Handling and Stability by Anti-roll Bar and Bushing Adjustment

2015-03-10
2015-01-0026
In order to improve the handling and stability of a light bus at high speed, a virtual model was established in Adams-Car and its anti-roll bar and bushing parameters were virtually optimized. The tyre mechanical characteristics were firstly tested by using a plate-type tyre tester and the Magic Formula parameters of the tyre were obtained. Then the virtual bus model's handling performance were studied by the simulation of central steering test and steady static circular test. An optimal matching method was put forward. By using genetic algorithm to conduct optimization, the optimised parameters were obtained. After that the anti-roll bar and bushing samples were respectively manufactured. At last, the comparative trials were performed in an automotive proving ground, and the subjective evaluation of the light bus's handling and stability was taken by three specialized assessors.
Book

Multiaxial Fatigue

1999-12-15
This book provides practicing engineers, researchers, and students with a working knowledge of the fatigue design process and models under multiaxial states of stress and strain. Readers are introduced to the important considerations of multiaxial fatigue that differentiate it from uniaxial fatigue.
Technical Paper

Objective Evaluation Model of Automatic Transmission Shift Quality Based on Multi-Hierarchical Grey Relational Analysis

2018-04-03
2018-01-0405
Improvement of shift quality evaluation has become more prevalent over the past few years in the development of automatic transmission electronic control system. For the problems of the subjective shift quality evaluation that subjectivity is too strong, the standard cannot be unified and the definition of the objective evaluation index is not clear at present, this paper studies on the methods of objective evaluation of shift quality based on the multi-hierarchical grey relational analysis. Firstly, objective evaluation index system is constructed based on physical quantities, such as the engine speed, the longitudinal acceleration of the vehicle and so on, which broadens the scope of the traditional objective evaluation index further.
Technical Paper

One Calculation Method of the Contact Load of a Two-Level Variable Stiffness Suspension

2015-03-10
2015-01-0042
This paper presented one calculation method of the contact load, which is the load acted on the spring at the moment when the second-level stiffness of the spring just begins to work. In the proposed method, the contact load calculation mainly based on the dynamic load of the unsprung mass and the road grades and the commonly driving speed were also considered. A semiempirical formula of the contact load was put forward. Then the contact load of the commercial bus's rear suspension was respectively calculated by using the proposed formula and traditional methods(geometric mean method and average load method) to compare each other and to verify the new method. Later, the spring samples were respectively manufactured based on the calculation results. At last, the validation tests were respectively performed in an automotive proving ground.
Journal Article

Optimization Matching of Powertrain System for Self-Dumping Truck Based on Grey Relational Analysis

2015-04-14
2015-01-0501
In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.
Technical Paper

Virtual Simulation Research on Vehicle Ride Comfort

2006-10-31
2006-01-3499
In this paper, a computer model of a multi-purpose vehicle (MPV) is built to study vehicle ride comfort by multi-body system dynamic theory. Virtual test rigs are developed to perform natural body frequency tests and random road input tests on the complete vehicle multi-body dynamic model. By comparing simulation results with field test results, the accuracy of the model is validated and the feasibility of virtual test rigs is established.
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