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Technical Paper

A method of Speed Prediction Based on Markov Chain Theory Using Actual Driving Cycle

2022-12-22
2022-01-7081
As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.
Technical Paper

An Improved PID Controller Based on Particle Swarm Optimization for Active Control Engine Mount

2017-03-28
2017-01-1056
Manufacturers have been encouraged to accommodate advanced downsizing technologies such as the Variable Displacement Engine (VDE) to satisfy commercial demands of comfort and stringent fuel economy. Particularly, Active control engine mounts (ACMs) notably contribute to ensuring superior effectiveness in vibration attenuation. This paper incorporates a PID controller into the active control engine mount system to attenuate the transmitted force to the body. Furthermore, integrated time absolute error (ITAE) of the transmitted force is introduced to serve as the control goal for searching better PID parameters. Then the particle swarm optimization (PSO) algorithm is adopted for the first time to optimize the PID parameters in the ACM system. Simulation results are presented for searching optimal PID parameters. In the end, experimental validation is conducted to verify the optimized PID controller.
Technical Paper

Analytical Study on the Fuel-Saving Potentials of a Series Hybrid Electric Vehicle

2023-04-11
2023-01-0468
The fuel-saving potential of a series hybrid electric vehicle (SHEV) was investigated in this work based on the future goals and technical roadmaps proposed by China's automobile and internal combustion engine (ICE) industry. The genetic algorithm optimization method and dynamic programming energy management strategy are used to optimize the key component parameters of a typical SHEV SUV to improve the fuel economy of the vehicle. Results showed that the fuel consumption of the vehicle would be 3.24 L / 100km in 2035, which is 37.21% less than 5.16 L / 100km in 2020, following the industries’ roadmaps. The results also indicated that the improvement of the ICE’s thermal efficiency is the main reason for the decrease of the vehicle’s fuel consumption. In addition, the improvement of working points and the reduction of energy losses of the key components also contribute to the improvement of the fuel economy.
Technical Paper

Assessing and Characterizing the Effect of Altitude on Fuel Economy, Particle Number and Gaseous Emissions Performance of Gasoline Vehicles under Real Driving

2023-04-11
2023-01-0381
High altitudes have a significant effect on the real driving emissions (RDE) of vehicles due to lower pressure and insufficient oxygen concentration. In addition, type approval tests for light-duty vehicles are usually conducted at altitudes below 1000 m. In order to investigate the influence of high altitude on vehicles fuel economy and emissions, RDE tests procedure had been introduced in the China VI emission regulations. In this study, the effect of altitude on fuel economy and real road emissions of three light-duty gasoline vehicles was investigated. The results indicated that for vehicles fuel economy, fuel consumption (L/100 km) for the tested vehicles decreased while the mean exhaust temperature increased with an increase in altitudes. Compared to near sea level, the fuel consumption (L/100 km) of the tested vehicle was reduced by up to 23.28%.
Technical Paper

Auto-ignition Characteristics of Lubricant Droplets under Hot Co-Flow Atmosphere

2018-09-10
2018-01-1807
It has been revealed by researches that lubricant properties have a great effect on the low-speed pre-ignition (LSPI) frequency in downsizing turbocharged direct-injection engines which are developed for better fuel economy. Droplets of lubricant or lubricant-gasoline mixture are considered to be the potential pre-ignition sources. Those droplets fly into the combustion chamber and ignite the gasoline-air mixture. To study lubricant droplets fundamentally, a novel set of droplet auto-ignition system is designed based on a Dibble Burner for this experiment. Influences of metallic additive contents, viscosities, lubricant diluted with gasoline and waste lubricant on the ignition delay of droplets are investigated by testing 12 groups of lubricants or lubricant-gasoline mixture. The equivalent diameter of each droplet generated by micro-syringes is around 2.1 mm. The co-flow temperature varies from 1123 K to 1223 K, and the experiments are carried out at atmospheric pressure.
Technical Paper

Characteristics of Auto-Ignition for Lubricants and Lubricant/Gasoline Based on an Innovative Single Droplet Test System

2020-04-14
2020-01-1428
Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.
Technical Paper

Combined Technologies for Efficiency Improvement on a 1.0 L Turbocharged GDI Engine

2019-04-02
2019-01-0233
The CO2 reduction request for automotive industry promotes the efforts on the engine thermal efficiency improvement. The goal of this research is to improve the thermal efficiency on an extremely downsized 3-cylinder 1.0 L turbocharged gasoline direct injection engine. Effects of compression ratio, exhaust gas recirculation (EGR), valve timing and viscosity of oil on fuel economy were studied. The results show that increasing compression ratio, from 9.6 to 12, can improve fuel economy at relative low load (below 12 bar BMEP), but has a negative effect at high load due to increased knock intensity. EGR can significantly reduce the pumping loss at low load, optimize combustion phase and reduce exhaust gas temperature. Therefore, the fuel consumption is reduced at all test points. The average brake thermal efficiency (BTE) benefit percentage is 3.47% with 9.6 compression ratio and 5.33 % with 12 compression ratio.
Technical Paper

Control Optimization of a Charge Sustaining Hybrid Powertrain for Motorsports

2018-04-03
2018-01-0416
The automotive industry is aggressively pursuing fuel efficiency improvements through hybridization of production vehicles, and there are an increasing number of racing series adopting similar architectures to maintain relevance with current passenger car trends. Hybrid powertrains offer both performance and fuel economy benefits in a motorsport setting, but they greatly increase control complexity and add additional degrees of freedom to the design optimization process. The increased complexity creates opportunity for performance gains, but simulation based tools are necessary since hybrid powertrain design and control strategies are closely coupled and their optimal interactions are not straightforward to predict. One optimization-related advantage that motorsports applications have over production vehicles is that the power demand of circuit racing has strong repeatability due to the nature of the track and the professional skill-level of the driver.
Technical Paper

Control Strategy of Hybrid Electric Vehicle with Double Planetary Gear Sets

2015-04-14
2015-01-1216
Hybrid Electric Vehicles with a power split system provide a variety of possibilities to promote the fuel economy of vehicles and better adapt to various driving conditions. In this paper, a new power split system of a hybrid electric bus which consists of double planetary gear sets and a clutch is introduced. The system is able to decouple both the torque and speed of the engine from the road load, which makes it possible for the engine to operate on its optimal operation line (OOL). Considering the features of the system configuration and bus driving cycle, the driving mode of the bus is divided into Electric Vehicle (EV) mode, Electric Variable Transmission (EVT) mode and Parallel mode. By controlling the engagement of the clutch at high vehicle speed (after the mechanical point), the system operates in the parallel mode rather than EVT mode. This avoids the problem that the system efficiency sharply declines in high speed region which EVT configurations are generally faced with.
Technical Paper

Cooperative Estimation of Road Grade Based on Multidata Fusion for Vehicle Platoon with Optimal Energy Consumption

2020-04-14
2020-01-0586
The platooning of connected automated vehicles (CAV) possesses the significant potential of reducing energy consumption in the Intelligent Transportation System (ITS). Moreover, with the rapid development of eco-driving technology, vehicle platooning can further enhance the fuel efficiency by optimizing the efficiency of the powertrain. Since road grade is a main factor that affects the energy consumption of a vehicle, the estimation of the road grade with high accuracy is the key factor for a connected vehicle platoon to optimize energy consumption using vehicle-to-vehicle (V2V) communication. Commonly, the road grade is quantified by single consumer grade global positioning system (GPS) with the geodetic height data which is rough and in the meter-level, increasing the difficulty of precisely estimating the road grade.
Technical Paper

Design and Simulation of Serial Hybrid Electric Moped Powertrain

2008-06-23
2008-01-1567
According to the requirements of two-wheel vehicle's future market and the characteristic of urban road conditions in China, the advantages and disadvantages of three basic configurations for the Hybrid Electric Vehicle are compared, finally, the serial hybrid configuration is chosen to be applied to hybrid Electric Moped solution. The selection principle of main components of this hybrid powertrain system includes ICE, generator, battery and hub motor, and the optimal match for performance parameters of these components are introduced in this paper. Then, a hybrid system model is established based on AVL-CRUISE. The simulations of fuel efficiency and exhaust emissions for both serial hybrid moped and conventional motorcycle is offered.
Technical Paper

Development and Validation of New Control Algorithm for Parallel Hybrid Electric Transit Bus

2006-10-31
2006-01-3571
The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.
Journal Article

Development of a New Wet Dual Clutch Transmission Transmission and Driveline

2014-04-01
2014-01-1724
To meet the requirements of low fuel consumption, good driving performance, vehicle packaging constraint, and manufacturing feasibility, a new wet dual clutch transmission family has been developed by SAIC Motor. This paper will provide a design overview of the transmission architecture, main characteristics, key subsystems and control strategies. The paper will also provide an overview of the development process, and the fuel economy benefit to the vehicle. The transmission family adopts compact layout of gears and shafts, wet dual clutch, hydraulic system for actuation of clutch and forks, integrated parking system, integrated fork and synchronizer system, etc. To achieve compact package target, a coaxial dual clutch with integrated damper system, two countershafts system, and optimized layout of gear system are adopted. The technical features for low fuel consumption include waved clutch plates, targeted cooling of wet clutch, optimized gear ratios, optimized control strategies.
Technical Paper

Effect of EGR Temperature on PFI Gasoline Engine Combustion and Emissions

2017-10-08
2017-01-2235
In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.
Technical Paper

Effect of Hydrous Ethanol Combined with EGR on Performance of GDI Engine

2020-04-14
2020-01-0348
In recent years, particulate matters (PM) emissions from gasoline direct injection (GDI) engines have been gradually paid attention to, and the hydrous ethanol has a high oxygen content and a fast burning rate, which can effectively improve the combustion environment. In addition, Exhaust gas recirculation (EGR) can effectively reduce engine NOx emissions, and combining EGR technology with GDI engines is becoming a new research direction. In this study, the effects of hydrous ethanol gasoline blends on the combustion and emission characteristics of GDI engines are analyzed through bench test. The results show that the increase of the proportion of hydrous ethanol can accelerate the burning rate, shorten the combustion duration by 7°crank angle (CA), advance the peak moment of in-cylinder pressure and rate of heat release (RoHR) and improve the combustion efficiency. The hydrous ethanol gasoline blends can effectively improve the gaseous and PM emissions of the GDI engine.
Technical Paper

Elementary Investigation into Road Simulation Experiment of Powertrain and Components of Fuel Cell Passenger Car

2008-06-23
2008-01-1585
It is very important to investigate how road irregularity excitation will affect the durability, reliability, and performance degradation of fuel cell vehicle powertrain and its key components, including the electric motor, power control unit, power battery package and fuel cell engine system. There are very few published literatures in this research area. In this paper, an elementary but integrated experimental work is described, including the real road load sample on proving ground, road load reproduction on vibration test rig, total vehicle road simulation test and key components vibration tests. Remote parameter control technology is adopted to reproduce the real road load on road simulator and six-degree-of-freedom vibration table, which is used respectively for total vehicle and components vibration tests.
Technical Paper

Energy Enhanced Adaptive Spark Ignition for Lean Combustion Initiation

2020-04-14
2020-01-0841
For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.
Technical Paper

Energy Management Based on D4QN Reinforcement Learning for a Series-Parallel Multi-Speed Hybrid Electric Vehicle

2023-10-30
2023-01-7007
Reinforcement learning is a promising approach to solve the energy management for hybrid electric vehicles. In this paper, based on the DQN (Deep Q-Network) reinforcement learning algorithm which is widely used at present, double DQN, dueling DQN and learning from demonstration are integrated; states, actions, rewards and the experience pool based on the characteristics of series-parallel multi-speed hybrid powertrain are designed; the hybrid energy management strategy based on D4QN (Double Dueling Deep Q-Network with Demonstrations) algorithm is established. Based on the training results of D4QN algorithm, multi-parameter analysis under state and action space, HCU (Hybrid control unit) application and MIL (Model in-loop) test research are conducted.
Technical Paper

Experimental Study on Thermal Management Strategy of the Exhaust Gas of a Heavy-Duty Diesel Engine Based on In-Cylinder Injection Parameters

2020-04-14
2020-01-0621
The aftertreatment system is indispensable for the removal of the noxious pollutants emitted by diesel engines, whose efficiency depends largely on the exhaust gas temperature. Therefore, this study proposes a thermal management strategy including post injection, intake throttling and late post injection to improve the efficiency of the aftertreatment system for a heavy-duty diesel engine. In the experiments, the effects of main injection, post injection, injection pressure and throttle opening on the exhaust gas temperature at diesel oxidation catalyst (DOC) inlet were studied, with the influence of late post injection on the exhaust gas temperature at DOC outlet also investigated. The results showed that the reasonable control of throttle opening and post injection (such as the adjustment of injection timing and injection quantity) can significantly improve the average temperature at DOC inlet from 237.8°C to 333.6°C in the WHTC, with an increase of 40.3%.
Technical Paper

Experiments of Methanol-Gasoline SI Engine Performance and Simulation of Flexible Fuel Characteristic Field

2018-04-03
2018-01-0927
Due to the oil crisis and the requirements of energy saving and emission reduction, the research of alternative energy sources for sustainable development has made good progress. Methanol has proven to be a very suitable alternative clean fuel. Compared with gasoline, methanol has a wide range of source and the higher oxygen content and octane number and combustion efficiency, which are beneficial for the engine performance. The effect of different proportions of methanol-gasoline mixed fuel on the performance of SI engine was studied experimentally (lower proportion and higher proportion). It was found that the engine power performance, fuel economy and exhaust emissions were related to the methanol ratio under different operating conditions. In order to adapt to different operating conditions to improve the performance of methanol-gasoline engine, an on-board flexible fuel mixed system was proposed.
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