Search Results

It has previously been shown experimentally and computationally that the process of Homogeneous Charge Compression Ignition (HCCI) is very dependent on the pre-combustion gas temperature field. This study looks in detail at how temperature fields can evolve by comparing results of two combustion chamber designs, a piston with a square bowl and a disk shaped piston, and relates these temperature fields to measured HCCI combustion durations. The contributions of combustion chamber surface area and turbulence levels to the gas temperature evolution are considered over the crank angle range from intake valve closure to top-dead-center. This is a CFD study, whose results were transformed into traditional analysis methods of convective heat transfer (q=h*A*ΔT) and boundary layers.

This paper describes research and development for reducing the aerodynamic drag of heavy vehicles by demonstrating new approaches for the numerical simulation and analysis of aerodynamic flow. Experimental validation of new computational fluid dynamics methods are also an important part of this approach. Experiments on a model of an integrated tractor-trailer are underway at NASA Ames Research Center and the University of Southern California (USC). Companion computer simulations are being performed by Sandia National Laboratories (SNL), Lawrence Livermore National Laboratory (LLNL), and California Institute of Technology (Caltech) using state-of-the-art techniques.

This paper illustrates the applicability of a sequential fluid mechanics, multi-zone chemical kinetics model to analyze HCCI experimental data for two combustion chamber geometries with different levels of turbulence: a low turbulence disc geometry (flat top piston), and a high turbulence square geometry (piston with a square bowl). The model uses a fluid mechanics code to determine temperature histories in the engine as a function of crank angle. These temperature histories are then fed into a chemical kinetic solver, which determines combustion characteristics for a relatively small number of zones (40). The model makes the assumption that there is no direct linking between turbulence and combustion. The multi-zone model yields good results for both the disc and the square geometries. The model makes good predictions of pressure traces and heat release rates.

Computational simulations of the Modified Ground Transportation System1 (M-GTS), a 1/14th-scale simplified tractor-trailer geometry, are performed at both laboratory and full-scale Reynolds numbers using the NASA overset grid code OVERFLOW2. Steady Reynolds' Averaged Navier-Stokes (RANS) simulations are conducted to deepen the understanding of tractor-trailer gap flow structure, and to ascertain the time-averaged efficacy of tractor cab extenders and trailer-face splitter plates in reducing aerodynamic drag in typical crosswinds. Results of lab-scale simulations compare favorably to body force and particle image velocimetry (PIV) data obtained from University of Southern California (USC) experiments for two tractor-trailer gap lengths. Full-scale simulations highlight model geometry limitations and allude to the use of splitter plates in place of, or in conjunction with, tractor cab extenders.

At 70 miles per hour, overcoming aerodynamic drag represents about 65% of the total energy expenditure for a typical heavy truck vehicle. The goal of this US Department of Energy supported consortium is to establish a clear understanding of the drag producing flow phenomena. This is being accomplished through joint experiments and computations, leading to the intelligent design of drag reducing devices. This paper will describe our objective and approach, provide an overview of our efforts and accomplishments related to drag reduction devices, and offer a brief discussion of our future direction.

Design for Six Sigma (DFSS) has evolved as a worthy predecessor to the application of Six-Sigma principles to production, process control, and quality. At Lawrence Livermore National Laboratory (LLNL), we are exploring the interrelation of our current research, development, and design safety standards as they would relate to the principles of DFSS and Six-Sigma. We have had success in prioritization of research and design using a quantitative scalar metric for value, so we further explore the use of scalar metrics to represent the outcome of our use of the DFSS process. We use the design of an automotive component as an example of combining DFSS metrics into a scalar decision quantity. We then extend this concept to a high-priority, personnel safety example representing work that is toward the mature end of DFSS, and begins the transition into Six-Sigma for safety assessments in a production process.

The influence of the addition of oxygenated hydrocarbons to diesel fuels has been studied, using a detailed chemical kinetic model. Resulting changes in ignition and soot precursor production have been examined. N-heptane was used as a representative diesel fuel, and methanol, ethanol, dimethyl ether, dimethoxymethane and methyl butanoate were used as oxygenated fuel additives. It was found that addition of oxygenated hydrocarbons reduced the production of soot precursors. When the overall oxygen content in the fuel reached approximately 30-40 % by mass, production of soot precursors fell effectively to zero, in agreement with experimental studies. The kinetic factors responsible for these observations are discussed.

Lawrence Livermore National Laboratory (LLNL) has conducted a series of scaled wind tunnel tests to investigate the aerodynamic benefits of heavy vehicle platooning and the availability of cooling air for trailing vehicles on two- and three-vehicle platoons. To measure the aerodynamic drag, scale models are mounted onto a LLNL designed splitter plate by means of a low-friction linear bearing and a load cell located within each model trailer. In addition to drag, pressure measurements are made with a pitot probe positioned at the center of each model radiator grill. Particle Image Velocimetry (PIV) and Infrared Thermography (IRT) measurements are used to map the three-dimensional velocity field and flow structures around the vehicles.

A series of scaled wind tunnel tests are conducted to investigate the aerodynamic benefits of heavy vehicle platooning and the availability of cooling air for trailing vehicles on two- and four-vehicle platoons. To measure the aerodynamic drag, scale models are mounted onto a splitter plate by means of a low-friction linear bearing and a load cell located within each model trailer. In addition to drag, pressure measurements are made with a pitot probe positioned at the center of each model radiator grill. Four homogeneous, two-vehicle platoons are tested for spacings up to 300′ and six heterogeneous, four-vehicle platoons are tested with spacings ranging from 30′ to 50′. For the heterogeneous platoons, configurations are tested with one distinct heavy vehicle or medium duty vehicle, as well as with four distinct heavy vehicles. Over spacings of 15′ to 80′, the best performing homogeneous, two-vehicle platoons are comprised of a Supertruck tractor and straight frame trailer.

Plasma reactors can be operated as a particulate trap or as a NOx converter. Particulate trapping in a plasma reactor can be accomplished by electrostatic precipitation. The soluble organic fraction of the trapped particulates can be utilized for the hydrocarbon-enhanced oxidation of NO to NO2. The NO2 can then be used to non-thermally oxidize the carbon fraction of the particulates. The oxidation of the carbon fraction by NO2 can lead to reduction of NOx or backconversion of NO2 to NO. This paper examines the hydrocarbon and electrical energy density requirements in a plasma for maximum NOx conversion in both heavy-duty and light-duty diesel engine exhaust. The energy density required for complete oxidation of hydrocarbons is also examined and shown to be much greater than that required for maximum NOx conversion. The reaction of NO2 with carbon is shown to lead mainly to backconversion of NO2 to NO.

This paper discusses the gas-phase reaction mechanisms for removal of NOx in a plasma. The effect of oxygen content on the competition between the reduction and oxidation processes is discussed. The effect of the electron kinetic energy distribution on the radical production and subsequent chemistry is then discussed in order to predict the best performance that can be achieved for NOx reduction using the plasma alone. The fundamental limit on the minimum electrical energy consumption that will be required to implement NOx reduction in any type of plasma reactor is established.

Injection spray dynamics is known to be of great importance when modeling turbulent multi-phase flows in diesel engines. Two key aspects of spray dynamics are liquid breakup and penetration, both of which are affected by the initial sizes of the injected droplets. In the current study, injection of liquid n-heptane is characterized with initial droplet sizes with diameters on the order of 0.10 - 0.25 nozzle diameters. This is done for a Reynolds Averaged Navier-Stokes (RANS) RNG k-ε turbulence model with a minimum grid size of 125 μm and for a Large Eddy Simulations (LES) viscosity turbulence model with a minimum grid size of 62.5 μm. The results of both turbulence models are validated against non-reacting experimental data from the Engine Combustion Network (ECN). The results show that the injected droplet sizes have a significant impact on both liquid and vapor penetration lengths.

The drag reduction capability of a trailer underbody fairing is investigated using steady Reynolds-averaged Navier-Stokes simulations of a full-scale heavy vehicle traveling at highway speed within a crosswind. The flow field about the vehicle is modeled for two different fairing designs of varying length that yield reductions in the drag coefficient ranging from 0.013 to 0.042. Analysis of the trailer underbody flow field indicates that the fairings decrease the size of a recirculation zone that exists immediately downstream of the tractor drive wheels by providing a surface to which the separated underbody flow can reattach. A comparison of the pressure coefficients across the surface of the fairings demonstrates that the longer fairings produce greater pressure coefficients, hence resulting in a larger reduction in drag than the shorter fairings. One of the fairings is shown to outperform traditional trailer side skirts, which yield a reduction in the drag coefficient of 0.035.

Many studies suggest that lean-NOx SCR proceeds via oxidation of NO to NO2 by oxygen, followed by the reaction of the NO2 with hydrocarbons. On catalysts that are not very effective in catalyzing the equilibration of NO+O2 and NO2, the rate of N2 formation is substantially higher when the input NOx is NO2 instead of NO. The apparent bifunctional mechanism in the SCR of NOx has prompted the use of mechanically mixed catalyst components, in which one component is used to accelerate the oxidation of NO to NO2, and another component catalyzes the reaction between NO2 and the hydrocarbon. Catalysts that previously were regarded as inactive for NOx reduction could therefore become efficient when mixed with an oxidation catalyst. Preconverting NO to NO2 opens the opportunity for a wider range of SCR catalysts and perhaps improves the durability of these catalysts. This paper describes the use of a non-thermal plasma as an efficient means for selective partial oxidation of NO to NO2.

This paper describes research and development for reducing the aerodynamic drag of heavy vehicles by demonstrating new approaches for the numerical simulation and analysis of aerodynamic flow. In addition, greater use of newly developed computational tools holds promise for reducing the number of prototype tests, for cutting manufacturing costs, and for reducing overall time to market. Experimental verification and validation of new computational fluid dynamics methods are also an important part of this approach. Experiments on a model of an integrated tractor-trailer are underway at NASA Ames Research Center and the University of Southern California. Companion computer simulations are being performed by Sandia National Laboratories, Lawrence Livermore National Laboratory, and California Institute of Technology using state-of- the-art techniques, with the intention of implementing more complex methods in the future.

Mixing controlled compression ignition, i.e., diesel engines are efficient and are likely to continue to be the primary means for movement of goods for many years. Low-net-carbon biofuels have the potential to significantly reduce the carbon footprint of diesel combustion and could have advantageous properties for combustion, such as high cetane number and reduced engine-out particle and NOx emissions. We developed a list of over 400 potential biomass-derived diesel blendstocks and populated a database with the properties and characteristics of these materials. Fuel properties were determined by measurement, model prediction, or literature review. Screening criteria were developed to determine if a blendstock met the basic requirements for handling in the diesel distribution system and use as a blend with conventional diesel. Criteria included cetane number ≥40, flashpoint ≥52°C, and boiling point or T90 ≤338°C.