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Technical Paper

A Comparison of Near-Field Acoustical Holography Methods Applied to Noise Source Identification

2019-06-05
2019-01-1533
Near-Field Acoustical Holography (NAH) is an inverse process in which sound pressure measurements made in the near-field of an unknown sound source are used to reconstruct the sound field so that source distributions can be clearly identified. NAH was originally based on performing spatial transforms of arrays of measured pressures and then processing the data in the wavenumber domain, a procedure that entailed the use of very large microphone arrays to avoid spatial truncation effects. Over the last twenty years, a number of different NAH methods have been proposed that can reduce or avoid spatial truncation issues: for example, Statistically Optimized Near-Field Acoustical Holography (SONAH), various Equivalent Source Methods (ESM), etc.
Technical Paper

A Comparison of the Effect of Combustion Chamber Surface Area and In-Cylinder Turbulence on the Evolution of Gas Temperature Distribution from IVC to SOC: A Numerical and Fundamental Study

2006-04-03
2006-01-0869
It has previously been shown experimentally and computationally that the process of Homogeneous Charge Compression Ignition (HCCI) is very dependent on the pre-combustion gas temperature field. This study looks in detail at how temperature fields can evolve by comparing results of two combustion chamber designs, a piston with a square bowl and a disk shaped piston, and relates these temperature fields to measured HCCI combustion durations. The contributions of combustion chamber surface area and turbulence levels to the gas temperature evolution are considered over the crank angle range from intake valve closure to top-dead-center. This is a CFD study, whose results were transformed into traditional analysis methods of convective heat transfer (q=h*A*ΔT) and boundary layers.
Technical Paper

A Dynamic Two-Phase Component Model Library for High Heat Flux Applications

2019-03-19
2019-01-1386
Pumped two-phase systems using mini or microchannel heat sink evaporators are prime candidates for high heat flux applications due to relatively low pumping power requirements and efficient heat removal in compact designs. A number of challenges exist in the implementation of these systems including: ensuring subcooled liquid to the pump to avoid cavitation, avoiding dry out conditions in heat exchangers that can lead to failures of the components under cooling, and avoiding flow instabilities that can damage components in an integrated system. To reduce risk and cost, modeling and simulation can be employed in the design and development of these complex systems, but such modeling must include the relevant behavior necessary to capture the above dynamic effects.
Journal Article

A Linkage Based Solution Approach for Determining 6 Axis Serial Robotic Travel Path Feasibility

2016-04-05
2016-01-0336
When performing trajectory planning for robotic applications, there are many aspects to consider, such as the reach conditions, joint and end-effector velocities, accelerations and jerk conditions, etc. The reach conditions are dependent on the end-effector orientations and the robot kinematic structure. The reach condition feasibility is the first consideration to be addressed prior to optimizing a solution. The ‘functional’ work space or work window represents a region of feasible reach conditions, and is a sub-set of the work envelope. It is not intuitive to define. Consequently, 2D solution approaches are proposed. The 3D travel paths are decomposed to a 2D representation via radial projections. Forward kinematic representations are employed to define a 2D boundary curve for each desired end effector orientation.
Journal Article

A Machine Learning-Genetic Algorithm (ML-GA) Approach for Rapid Optimization Using High-Performance Computing

2018-04-03
2018-01-0190
A Machine Learning-Genetic Algorithm (ML-GA) approach was developed to virtually discover optimum designs using training data generated from multi-dimensional simulations. Machine learning (ML) presents a pathway to transform complex physical processes that occur in a combustion engine into compact informational processes. In the present work, a total of over 2000 sector-mesh computational fluid dynamics (CFD) simulations of a heavy-duty engine were performed. These were run concurrently on a supercomputer to reduce overall turnaround time. The engine being optimized was run on a low-octane (RON70) gasoline fuel under partially premixed compression ignition (PPCI) mode. A total of nine input parameters were varied, and the CFD simulation cases were generated by randomly sampling points from this nine-dimensional input space. These input parameters included fuel injection strategy, injector design, and various in-cylinder flow and thermodynamic conditions at intake valve closure (IVC).
Journal Article

A Novel Pressure-Feedback Based Adaptive Control Method to Damp Instabilities in Hydraulic Machines

2012-09-24
2012-01-2035
Excessive vibration and poor controllability occur in many mobile fluid power applications, with negative consequences as concerns operators' health and comfort as well as machine safety and productivity. This paper addresses the problem of reducing oscillations in fluid power machines presenting a novel control technique of general applicability. Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g. uneven ground, varying loads, etc.) are the main challenges to the development of satisfactory general vibration damping methods. The state of the art methods are typically designed as a function of the specific application, and in many cases they introduce energy dissipation and/or system slowdown. This paper contributes to this research by introducing an energy efficient active damping method based on feedback signals from pressure sensors mounted on the flow control valve block.
Technical Paper

A PEV Emulation Approach to Development and Validation of Grid Friendly Optimized Automated Load Control Vehicle Charging Systems

2018-04-03
2018-01-0409
There are many challenges in implementing grid aware plug-in electric vehicle (PEV) charging systems with local load control. New opportunities for innovative load control were created as a result of changes to the 2014 National Electric Code (NEC) about automatic load control definitions for EV charging infrastructure. Stakeholders in optimized dispatch of EV charging assets include the end users (EV drivers), site owner/operators, facility managers and utilities. NEC definition changes allow for ‘over subscription’ of more potential EV charging station load than can be continuously supported if the total load at any time is within the supply system safety limit. Local load control can be implemented via compact submeter(s) with locally hosted control algorithms using direct communication to the managed electric vehicle supply equipment (EVSE).
Technical Paper

A Practical Approach for Cross-Functional Vehicle Body Weight Optimization

2011-04-12
2011-01-1092
The goal of optimization in vehicle design is often blurred by the myriads of requirements belonging to attributes that may not be quite related. If solutions are sought by optimizing attribute performance-related objectives separately starting with a common baseline design configuration as in a traditional design environment, it becomes an arduous task to integrate the potentially conflicting solutions into one satisfactory design. It may be thus more desirable to carry out a combined multi-disciplinary design optimization (MDO) with vehicle weight as an objective function and cross-functional attribute performance targets as constraints. For the particular case of vehicle body structure design, the initial design is likely to be arrived at taking into account styling, packaging and market-driven requirements.
Technical Paper

A Real-Time Intelligent Speed Optimization Planner Using Reinforcement Learning

2021-04-06
2021-01-0434
As connectivity and sensing technologies become more mature, automated vehicles can predict future driving situations and utilize this information to drive more energy-efficiently than human-driven vehicles. However, future information beyond the limited connectivity and sensing range is difficult to predict and utilize, limiting the energy-saving potential of energy-efficient driving. Thus, we combine a conventional speed optimization planner, developed in our previous work, and reinforcement learning to propose a real-time intelligent speed optimization planner for connected and automated vehicles. We briefly summarize the conventional speed optimization planner with limited information, based on closed-form energy-optimal solutions, and present its multiple parameters that determine reference speed trajectories.
Technical Paper

A Sequential Fluid-Mechanic Chemical-Kinetic Model of Propane HCCI Combustion

2001-03-05
2001-01-1027
We have developed a methodology for predicting combustion and emissions in a Homogeneous Charge Compression Ignition (HCCI) Engine. This methodology combines a detailed fluid mechanics code with a detailed chemical kinetics code. Instead of directly linking the two codes, which would require an extremely long computational time, the methodology consists of first running the fluid mechanics code to obtain temperature profiles as a function of time. These temperature profiles are then used as input to a multi-zone chemical kinetics code. The advantage of this procedure is that a small number of zones (10) is enough to obtain accurate results. This procedure achieves the benefits of linking the fluid mechanics and the chemical kinetics codes with a great reduction in the computational effort, to a level that can be handled with current computers.
Technical Paper

A Simple Fan Model for Underhood Thermal Management Analyses

2002-03-04
2002-01-1025
This work presents a simple fan model that is based on the actuator disk approximation, and the blade element and vortex theory of a propeller. A set of equations are derived that require as input the rotational speed of the fan, geometric fan data, and the lift and drag coefficients of the blades. These equations are solved iteratively to obtain the body forces generated by the fan in the axial and circumferential directions. These forces are used as momentum sources in a CFD code to simulate the effect of the fan in an underhood thermal management simulation. To validate this fan model, a fan experiment was simulated. The model was incorporated into the CFD code STAR-CD and predictions were generated for axial and circumferential air velocities at different radial positions and at different planes downstream of the fan. The agreement between experimental measurements and predictions is good.
Journal Article

A Transfer-Matrix-Based Approach to Predicting Acoustic Properties of a Layered System in a General, Efficient, and Stable Way

2023-05-08
2023-01-1052
Layered materials are one of the most commonly used acoustical treatments in the automotive industry, and have gained increased attention, especially owing to the popularity of electric vehicles. Here, a method to model and couple layered systems with various layer types (i.e., poro-elastic layers, solid-elastic layers, stiff panels, and fluid layers) is derived that makes it possible to stably predict their acoustical properties. In contrast with most existing methods, in which an equation system is constructed for the whole structure, the present method involves only the topmost layer and its boundary conditions at two interfaces at a time, which are further simplified into an equivalent interface. As a result, for a multi-layered system, the proposed method splits a complicated system into several smaller systems and so becomes computationally less expensive.
Technical Paper

An Analytical Energy-budget Model for Diesel Droplet Impingement on an Inclined Solid Wall

2020-04-14
2020-01-1158
The study of spray-wall interaction is of great importance to understand the dynamics that occur during fuel impingement onto the chamber wall or piston surfaces in internal combustion engines. It is found that the maximum spreading length of an impinged droplet can provide a quantitative estimation of heat transfer and energy transformation for spray-wall interaction. Furthermore, it influences the air-fuel mixing and hydrocarbon and particle emissions at combusting conditions. In this paper, an analytical model of a single diesel droplet impinging on the wall with different inclined angles (α) is developed in terms of βm (dimensionless maximum spreading length, the ratio of maximum spreading length to initial droplet diameter) to understand the detailed impinging dynamic process.
Technical Paper

An Experimental and Computational Investigation of Water Condensation inside the Tubes of an Automotive Compact Charge Air Cooler

2016-04-05
2016-01-0224
To address the need of increasing fuel economy requirements, automotive Original Equipment Manufacturers (OEMs) are increasing the number of turbocharged engines in their powertrain line-ups. The turbine-driven technology uses a forced induction device, which increases engine performance by increasing the density of the air charge being drawn into the cylinder. Denser air allows more fuel to be introduced into the combustion chamber, thus increasing engine performance. During the inlet air compression process, the air is heated to temperatures that can result in pre-ignition resulting and reduced engine functionality. The introduction of the charge air cooler (CAC) is therefore, necessary to extract heat created during the compression process. The present research describes the physics and develops the optimized simulation method that defines the process and gives insight into the development of CACs.
Journal Article

An Innovative Modeling Approach to Thermal Management using Variable Fidelity Flow Network Models Imbedded in a 3D Analysis

2011-04-12
2011-01-1048
Speed and accuracy are the critical needs in software for the modeling and simulation of vehicle cooling systems. Currently, there are two approaches used in commercially available thermal analysis software packages: 1) detailed modeling using complex and sophisticated three-dimensional (3D) heat transfer and computational fluid dynamics, and 2) rough modeling using one-dimensional (1D) simplistic network solvers (flow and thermal) for quick prediction of flow and thermal fields. The first approach offers accuracy at the cost of speed, while the second approach provides the simulation speed, sacrificing accuracy and can possibly lead to oversimplification. Therefore, the analyst is often forced to make a choice between the two approaches, or find a way to link or couple the two methods. The linking between one-dimensional and three-dimensional models using separate software packages has been attempted and successfully accomplished for a number of years.
Technical Paper

An Investigation of Grid Convergence for Spray Simulations using an LES Turbulence Model

2013-04-08
2013-01-1083
A state-of-the-art spray modeling methodology, recently applied to RANS simulations, is presented for LES calculations. Key features of the methodology, such as Adaptive Mesh Refinement (AMR), advanced liquid-gas momentum coupling, and improved distribution of the liquid phase, are described. The ability of this approach to use cell sizes much smaller than the nozzle diameter is demonstrated. Grid convergence of key parameters is verified for non-evaporating and evaporating spray cases using cell sizes down to 1/32 mm. It is shown that for global quantities such as spray penetration, comparing a single LES simulation to experimental data is reasonable, however for local quantities the average of many simulated injections is necessary. Grid settings are recommended that optimize the accuracy/runtime tradeoff for LES-based spray simulations.
Technical Paper

An Optimization Study of Occupant Restraint System for Different BMI Senior Women Protection in Frontal Impacts

2020-04-14
2020-01-0981
Accident statistics have shown that older and obese occupants are less adaptable to existing vehicle occupant restraint systems than ordinary middle-aged male occupants, and tend to have higher injury risk in vehicle crashes. However, the current research on injury mechanism of aging and obese occupants in vehicle frontal impacts is scarce. This paper focuses on the optimization design method of occupant restraint system parameters for specific body type characteristics. Three parameters, namely the force limit value of the force limiter in the seat belt, pretensioner preload of the seat belt and the proportionality coefficient of mass flow rate of the inflator were used for optimization. The objective was to minimize the injury risk probability subjected to constraints of occupant injury indicator values for various body regions as specified in US-NCAP frontal impact tests requirements.
Journal Article

Assessing the Importance of Radiative Heat Transfer for ECN Spray A Using the Transported PDF Method

2016-04-05
2016-01-0857
The importance of radiative heat transfer on the combustion and soot formation characteristics under nominal ECN Spray A conditions has been studied numerically. The liquid n-dodecane fuel is injected with 1500 bar fuel pressure into the constant volume chamber at different ambient conditions. Radiation from both gas-phase as well as soot particles has been included and assumed as gray. Three different solvers for the radiative transfer equation have been employed: the discrete ordinate method, the spherical-harmonics method and the optically thin assumption. The radiation models have been coupled with the transported probability density function method for turbulent reactive flows and soot, where unresolved turbulent fluctuations in temperature and composition are included and therefore capturing turbulence-chemistry-soot-radiation interactions. Results show that the gas-phase (mostly CO2 ad H2O species) has a higher contribution to the net radiation heat transfer compared to soot.
Technical Paper

Automated Evolutionary Design of a Hybrid-Electric Vehicle Power System Using Distributed Heterogeneous Optimization

2006-11-07
2006-01-3045
The optimal design of hybrid-electric vehicle power systems poses a challenge to the system analyst, who is presented with a host of parameters to fine-tune, along with stringent performance criteria and multiple design objectives to meet. Herein, a methodology is presented to transform such a design task into a constrained multi-objective optimization problem, which is solved using a distributed evolutionary algorithm. A power system model representative of a series hybrid-electric vehicle is considered as a paradigm to support the illustration of the proposed methodology, with particular emphasis on the power system's time-domain performance.
Technical Paper

Automotive Hybrid System Optimization Using Dynamic Programming

2003-03-03
2003-01-0847
An automotive powertrain system consists of several interactive and linked nonlinear systems. This research focuses on the coordination of Gasoline Direct Injection (GDI) engine, transmission and emission aftertreatment systems. The goal is to design an optimal control strategy for driving performance, emissions (HC, CO, NOX), fuel economy and smoothness when switching engine mode and when shifting gears, under both discrete and continuous limitations. A multivariable control strategy is used to compromise among all powertrain subsystems to achieve optimal overall performance. A nonlinear discrete dynamic programming approach is proposed for hybrid system optimization. The complex multivariable automotive control problem is then simplified into an optimization problem. The feasibility of automotive hybrid control via the discrete dynamic programming approach is demonstrated by results from many numerical simulations under different operating conditions.
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