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Journal Article

A Comparison of Experimental and Modeled Velocity in Gasoline Direct-Injection Sprays with Plume Interaction and Collapse

2017-03-28
2017-01-0837
Modeling plume interaction and collapse for direct-injection gasoline sprays is important because of its impact on fuel-air mixing and engine performance. Nevertheless, the aerodynamic interaction between plumes and the complicated two-phase coupling of the evaporating spray has shown to be notoriously difficult to predict. With the availability of high-speed (100 kHz) Particle Image Velocimetry (PIV) experimental data, we compare velocity field predictions between plumes to observe the full temporal evolution leading up to plume merging and complete spray collapse. The target “Spray G” operating conditions of the Engine Combustion Network (ECN) is the focus of the work, including parametric variations in ambient gas temperature. We apply both LES and RANS spray models in different CFD platforms, outlining features of the spray that are most critical to model in order to predict the correct aerodynamics and fuel-air mixing.
Journal Article

A Framework for Quantifying Measurement Uncertainties and Uncertainty Propagation in HCCI/LTGC Engine Experiments

2017-03-28
2017-01-0736
In this paper, a framework for estimating experimental measurement uncertainties for a Homogenous Charge Compression Ignition (HCCI)/Low-Temperature Gasoline Combustion (LTGC) engine testing facility is presented. Detailed uncertainty quantification is first carried out for the measurement of the in-cylinder pressure, whose variations during the cycle provide most of the information for performance evaluation. Standard uncertainties of other measured quantities, such as the engine geometry and speed, the air and fuel flow rate and the intake/exhaust dry molar fractions are also estimated. Propagating those uncertainties using a Monte Carlo simulation and Bayesian inference methods then allows for estimation of uncertainties of the mass-average temperature and composition at IVC and throughout the cycle; and also of the engine performances such as gross Integrated Mean Effective Pressure, Heat Release and Ringing Intensity.
Technical Paper

Ambient Temperature (20°F, 72°F and 95°F) Impact on Fuel and Energy Consumption for Several Conventional Vehicles, Hybrid and Plug-In Hybrid Electric Vehicles and Battery Electric Vehicle

2013-04-08
2013-01-1462
This paper determines the impact of ambient temperature on energy consumption of a variety of vehicles in the laboratory. Several conventional vehicles, several hybrid electric vehicles, a plug-in hybrid electric vehicle and a battery electric vehicle were tested for fuel and energy consumption under test cell conditions of 20°F, 72°F and 95°F with 850 W/m₂ of emulated radiant solar energy on the UDDS, HWFET and US06 drive cycles. At 20°F, the energy consumption increase compared to 72°F ranges from 2% to 100%. The largest increases in energy consumption occur during a cold start, when the powertrain losses are highest, but once the powertrains reach their operating temperatures, the energy consumption increases are decreased. At 95°F, the energy consumption increase ranges from 2% to 70%, and these increases are due to the extra energy required to run the air-conditioning system to maintain 72°F cabin temperatures.
Technical Paper

An Examination of Spray Stochastics in Single-Hole Diesel Injectors

2015-09-01
2015-01-1834
Recent advances in x-ray spray diagnostics at Argonne National Laboratory's Advanced Photon Source have made absorption measurements of individual spray events possible. A focused x-ray beam (5×6 μm) enables collection of data along a single line of sight in the flow field and these measurements have allowed the calculation of quantitative, shot-to-shot statistics for the projected mass of fuel sprays. Raster scanning though the spray generates a two-dimensional field of data, which is a path integrated representation of a three-dimensional flow. In a previous work, we investigated the shot-to-shot variation over 32 events by visualizing the ensemble standard deviations throughout a two dimensional mapping of the spray. In the current work, provide further analysis of the time to steady-state and steady-state spatial location of the fluctuating field via the transverse integrated fluctuations (TIF).
Technical Paper

An Investigation of Particulate Morphology, Microstructures, and Fractal Geometry for ael Diesel Engine-Simulating Combustor

2004-10-25
2004-01-3044
The particulate matter (PM) produced from a diesel engine-simulating combustor was characterized in its morphology, microstructure, and fractal geometry by using a unique thermophoretic sampling and Transmission Electron Microscopy (TEM) system. These results revealed that diesel PM produced from the laboratory-scale burner showed similar morphological characteristics to the particulates produced from diesel engines. The flame air/fuel ratio and the particulate temperature history have significant influences on both particle size and fractal geometry. The primary particle sizes were measured to be 14.7 nm and 14.8 nm under stoichiometric and fuel-rich flame conditions, respectively. These primary particle sizes are smaller than those produced from diesel engines. The radii of gyration for the aggregate particles were 83.8 nm and 47.5 nm under these two flame conditions.
Technical Paper

An Investigation of the Effect of Fuel-Air Mixedness on the Emissions from an HCCI Engine

2002-05-06
2002-01-1758
This research work has focused on measuring the effect of fuel/air mixing on performance and emissions for a homogeneous charge compression ignition engine running on propane. A laser instrument with a high-velocity extractive probe was used to obtain time-resolved measurements of the fuel concentration both at the intake manifold and from the cylinder for different levels of fuel-air mixing. Cylinder pressure and emissions measurements have been performed at these mixing levels. From the cylinder pressure measurements, the IMEP and peak cylinder pressure were found. The fuel-air mixing level was changed by adding the fuel into the intake system at different distances from the intake valve (40 cm and 120 cm away). It was found that at the intake manifold, the fuel and air were better mixed for the 120 cm fuel addition location than for the 40 cm location.
Technical Paper

Analysis of Premixed Charge Compression Ignition Combustion With a Sequential Fluid Mechanics-Multizone Chemical Kinetics Model

2005-04-11
2005-01-0115
We have developed a methodology for analysis of Premixed Charge Compression Ignition (PCCI) engines that applies to conditions in which there is some stratification in the air-fuel distribution inside the cylinder at the time of combustion. The analysis methodology consists of two stages: first, a fluid mechanics code is used to determine temperature and equivalence ratio distributions as a function of crank angle, assuming motored conditions. The distribution information is then used for grouping the mass in the cylinder into a two-dimensional (temperature-equivalence ratio) array of zones. The zone information is then handed on to a detailed chemical kinetics model that calculates combustion, emissions and engine efficiency information. The methodology applies to situations where chemistry and fluid mechanics are weakly linked.
Technical Paper

Analysis of the Effect of Geometry Generated Turbulence on HCCI Combustion by Multi-Zone Modeling

2005-05-11
2005-01-2134
This paper illustrates the applicability of a sequential fluid mechanics, multi-zone chemical kinetics model to analyze HCCI experimental data for two combustion chamber geometries with different levels of turbulence: a low turbulence disc geometry (flat top piston), and a high turbulence square geometry (piston with a square bowl). The model uses a fluid mechanics code to determine temperature histories in the engine as a function of crank angle. These temperature histories are then fed into a chemical kinetic solver, which determines combustion characteristics for a relatively small number of zones (40). The model makes the assumption that there is no direct linking between turbulence and combustion. The multi-zone model yields good results for both the disc and the square geometries. The model makes good predictions of pressure traces and heat release rates.
Technical Paper

Automated Vehicle Perception Sensor Evaluation in Real-World Weather Conditions

2023-04-11
2023-01-0056
Perception in adverse weather conditions is one of the most prominent challenges for automated driving features. The sensors used for mid-to-long range perception most impacted by weather (i.e., camera and LiDAR) are susceptible to data degradation, causing potential system failures. This research series aims to better understand sensor data degradation characteristics in real-world, dynamic environmental conditions, focusing on adverse weather. To achieve this, a dataset containing LiDAR (Velodyne VLP-16) and camera (Mako G-507) data was gathered under static scenarios using a single vehicle target to quantify the sensor detection performance. The relative position between the sensors and the target vehicle varied longitudinally and laterally. The longitudinal position was varied from 10m to 175m at 25m increments and the lateral position was adjusted by moving the sensor set angle between 0 degrees (left position), 4.5 degrees (center position), and 9 degrees (right position).
Journal Article

Battery Charge Balance and Correction Issues in Hybrid Electric Vehicles for Individual Phases of Certification Dynamometer Driving Cycles as Used in EPA Fuel Economy Label Calculations

2012-04-16
2012-01-1006
This study undertakes an investigation of the effect of battery charge balance in hybrid electric vehicles (HEVs) on EPA fuel economy label values. EPA's updated method was fully implemented in 2011 and uses equations which weight the contributions of fuel consumption results from multiple dynamometer tests to synthesize city and highway estimates that reflect average U.S. driving patterns. For the US06 and UDDS cycles, the test results used in the computation come from individual phases within the overall certification driving cycles. This methodology causes additional complexities for hybrid vehicles, because although they are required to be charge-balanced over the course of a full drive cycle, they may have net charge or discharge within the individual phases. As a result, the fuel consumption value used in the label value calculation can be skewed.
Technical Paper

Bulk Spray and Individual Plume Characterization of LPG and Iso-Octane Sprays at Engine-Like Conditions

2022-03-29
2022-01-0497
This study presents experimental and numerical examination of directly injected (DI) propane and iso-octane, surrogates for liquified petroleum gas (LPG) and gasoline, respectively, at various engine like conditions with the overall objective to establish the baseline with regards to fuel delivery required for future high efficiency DI-LPG fueled heavy-duty engines. Sprays for both iso-octane and propane were characterized and the results from the optical diagnostic techniques including high-speed Schlieren and planar Mie scattering imaging were applied to differentiate the liquid-phase regions and the bulk spray phenomenon from single plume behaviors. The experimental results, coupled with high-fidelity internal nozzle-flow simulations were then used to define best practices in CFD Lagrangian spray models.
Technical Paper

Characterization of Internal flow and Spray of Multihole DI Gasoline Spray using X-ray Imaging and CFD

2011-08-30
2011-01-1881
Multi-hole DI injectors are being adopted in the advanced downsized DISI ICE powertrain in the automotive industry worldwide because of their robustness and cost-performance. Although their injector design and spray resembles those of DI diesel injectors, there are many basic but distinct differences due to different injection pressure and fuel properties, the sac design, lower L/D aspect ratios in the nozzle hole, closer spray-to-spray angle and hense interactions. This paper used Phase-Contrast X ray techniques to visualize the spray near a 3-hole DI gasoline research model injector exit and compared to the visible light visualization and the internal flow predictions using with multi-dimensional multi-phase CFD simulations. The results show that strong interactions of the vortex strings, cavitation, and turbulence in and near the nozzles make the multi-phase turbulent flow very complicated and dominate the near nozzle breakup mechanisms quite unlike those of diesel injections.
Technical Paper

Combustion Characteristics of PRF and TSF Ethanol Blends with RON 98 in an Instrumented CFR Engine

2018-09-10
2018-01-1672
The CFR F1 engine is the standard testing apparatus used for rating the research octane number (RON) of gasoline fuels. Unlike the motor octane number (MON) method, where the intake port temperature after the carburetor is controlled by an electric heater, the mixture temperature can vary during the RON test due to the heat of vaporization (HoV) of the fuel. Ethanol is receiving increasing attention as a high octane and high HoV fuel component. This work presents an analysis of the combustion characteristics during the RON rating of ethanol fuel blends according to the standard ASTM D2699 method, highlighting the effects of ethanol concentration and base fuel composition. All fuels were blended to a constant RON of 98. Ethanol levels varied from 0 to 50 vol% and the base fuels were surrogate blends composed of primary reference fuels (PRF), toluene standardization fuels (TSF), and a four component gasoline surrogate.
Journal Article

Comparison of Near-Field Structure and Growth of a Diesel Spray Using Light-Based Optical Microscopy and X-Ray Radiography

2014-04-01
2014-01-1412
A full understanding and characterization of the near-field of diesel sprays is daunting because the dense spray region inhibits most diagnostics. While x-ray diagnostics permit quantification of fuel mass along a line of sight, most laboratories necessarily use simple lighting to characterize the spray spreading angle, using it as an input for CFD modeling, for example. Questions arise as to what is meant by the “boundary” of the spray since liquid fuel concentration is not easily quantified in optical imaging. In this study we seek to establish a relationship between spray boundary obtained via optical diffused backlighting and the fuel concentration derived from tomographic reconstruction of x-ray radiography. Measurements are repeated in different facilities at the same specified operating conditions on the “Spray A” fuel injector of the Engine Combustion Network, which has a nozzle diameter of 90 μm.
Technical Paper

Comparison of Shadowgraph Imaging, Laser-Doppler Anemometry and X-Ray Imaging for the Analysis of Near Nozzle Velocities of GDI Fuel Injectors

2017-10-08
2017-01-2302
The fuel spray behavior in the near nozzle region of a gasoline injector is challenging to predict due to existing pressure gradients and turbulences of the internal flow and in-nozzle cavitation. Therefore, statistical parameters for spray characterization through experiments must be considered. The characterization of spray velocity fields in the near-nozzle region is of particular importance as the velocity information is crucial in understanding the hydrodynamic processes which take place further downstream during fuel atomization and mixture formation. This knowledge is needed in order to optimize injector nozzles for future requirements. In this study, the results of three experimental approaches for determination of spray velocity in the near-nozzle region are presented. Two different injector nozzle types were measured through high-speed shadowgraph imaging, Laser Doppler Anemometry (LDA) and X-ray imaging.
Technical Paper

Correlation of Split-Injection Needle Lift and Spray Structure

2011-04-12
2011-01-0383
While the use of injection strategies utilizing multiple injection events for each engine cycle has become common, there are relatively few studies of the spray structure of split injection events. Optical spray measurements are particularly difficult for split injection events with a short dwell time between injections, since droplets from the first injection will obscure the end of the first and the start of the second injection. The current study uses x-ray radiography to examine the near-nozzle spray structure of split injection events with a short dwell time between the injection events. In addition, x-ray phase-enhanced imaging is used to measure the injector needle lift vs. time for split injections with various dwell timings. Near the minimum dwell time needed to create two separate injection events, the spray behavior is quite sensitive to the dwell time.
Technical Paper

Current Research in HCCI Combustion at UC Berkeley and LLNL

2001-08-20
2001-01-2511
This paper describes the Homogeneous charge compression ignition (HCCI) research activities being currently pursued at Lawrence Livermore National Laboratory and at the University of California Berkeley. Current activities include analysis as well as experimental work. HCCI is an old combustion technology that may now be developed with expectations of high efficiency, low NOx, and low particulate matter emissions; in short, an alternative to diesel engines. On analysis, we have developed two powerful tools: a single zone model and a multi-zone model. The single zone model has proven very successful in predicting start of combustion and providing reasonable estimates for peak cylinder pressure, indicated efficiency and NOX emissions. This model is being applied to develop detailed engine performance maps and control strategies, and to analyze the problem of engine startability.
Technical Paper

Cycle-to-Cycle Variations in Multi-Cycle Engine RANS Simulations

2016-04-05
2016-01-0593
Reynolds-averaged Navier-Stokes (RANS) modeling is expected to deliver an ensemble-averaged result for the majority of turbulent flows. This could lead to the conclusion that multi-cycle internal combustion engine (ICE) simulations performed using RANS must exhibit a converging numerical solution after a certain number of consecutive cycles. However, for some engine configurations unsteady RANS simulations are not guaranteed to deliver an ensemble-averaged result. In this paper it is shown that, when using RANS modeling to simulate multiple engine cycles, the cycle-to-cycle variations (CCV) generated from different initial conditions at each cycle are not damped out even after a large number of cycles. A single-cylinder GDI research engine is simulated using RANS modeling and the numerical results for 20 consecutive engine cycles are evaluated for two specific operating conditions.
Technical Paper

Cylinder Pressure Analysis of a Diesel Engine Using Oxygen-Enriched Air and Emulsified Fuels

1990-09-01
901565
Analytical studies of oxygen-enriched diesel engine combustion have indicated the various benefits as well as the need for using cheaper fuels with water addition. To verify analytical results, a series of single-cylinder diesel engine tests were conducted to investigate the concepts of oxygen enriched air (OEA) for combustion with water emulsified fuels. Cylinder pressure traces were obtained for inlet oxygen levels of 21% to 35% and fuel emulsions with water contents of 0% to 20%. Data for emulsified fuels included no. 2 and no. 4 diesel fuels. The excess oxygen for the tests was supplied from compressed bottled oxygen connected to the intake manifold. The cylinder pressure data was collected with an AVL pressure transducer and a personal computer-based data logging system. The crank angle was measured with an optical encoder. In each data run, 30 consecutive cycles were recorded and later averaged for analysis.
Journal Article

Cylinder-to-Cylinder Variations in Power Production in a Dual Fuel Internal Combustion Engine Leveraging Late Intake Valve Closings

2016-04-05
2016-01-0776
Advanced internal combustion engines, although generally more efficient than conventional combustion engines, often encounter limitations in multi-cylinder applications due to variations in the combustion process. This study leverages experimental data from an inline 6-cylinder heavy-duty dual fuel engine equipped with a fully-flexible variable intake valve actuation system to study cylinder-to-cylinder variations in power production. The engine is operated with late intake valve closure timings in a dual-fuel combustion mode featuring a port-injection and a direct-injection fueling system in order to improve fuel efficiency and engine performance. Experimental results show increased cylinder-to-cylinder variation in IMEP as IVC timing moves from 570°ATDC to 610°ATDC, indicating an increasingly uneven fuel distribution between cylinders.
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